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Quantech QTC4 STYLE A Series User Manual

Quantech QTC4 STYLE A  Series
164 pages
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AIR-COOLED SCREW
LIQUID CHILLERS
INSTALLATION, OPERATION, MAINTENANCE
Supersedes: QTC4-NM1 (318) Form QTC4-NM1 (418)
HFC-134A
LD18970
150 - 500 TONS
525 - 1750 KW
2 COMPRESSOR
60 HZ
MODEL QTC4 STYLE A
AIR-COOLED SCREW LIQUID CHILLERS WITH
VARIABLE SPEED DRIVE
035-24497-000
Issue Date:
April 2, 2018

Table of Contents

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Quantech QTC4 STYLE A Series Specifications

General IconGeneral
BrandQuantech
ModelQTC4 STYLE A Series
CategoryChiller
LanguageEnglish

Summary

Section 1 - GENERAL CHILLER INFORMATION AND SAFETY

INTRODUCTION

Overview of QTC4 chillers, intended use, and manual guidance.

QUALITY ASSURANCE AND SAFETY

Covers design standards, certifications, and safety compliance for QTC4 chillers.

SAFETY LABELS

Explains the meaning and purpose of various safety symbols used throughout the manual.

Section 2 - PRODUCT DESCRIPTION

GENERAL SYSTEM DESCRIPTION

Describes QTC4 chiller's integration of screw compressors and VSD technology for efficiency.

MICROCOMPUTER CONTROL CENTER

Details the chiller's automatic control system, including compressor management and system monitoring.

Section 3 - RIGGING, HANDLING AND STORAGE

LIFTING WEIGHTS

Guidance on identifying unit shipping weight and factors affecting it.

MOVING THE CHILLER

Provides instructions and warnings for safely moving the chiller unit.

Section 4 - INSTALLATION

LOCATION REQUIREMENTS

Specifies essential site criteria for optimal chiller performance and safe maintenance access.

Recommended Minimum Clearances

Details required clearances for unrestricted airflow and preventing discharge air re-circulation.

CHILLED LIQUID PIPING

Provides recommendations for satisfactory chilled liquid piping installation to ensure unit operation.

ELECTRICAL CONNECTION

Recommendations for safe and satisfactory unit electrical connections, including warnings.

Section 5 - TECHNICAL DATA

Elastomeric Isolator Specifications

Provides dimensional data, load ratings, and specifications for elastomeric isolators.

ONE INCH DEFLECTION SPRING ISOLATOR SPECIFICATIONS

Provides dimensional data and load ratings for 1-inch deflection spring isolators.

Section 6 - COMMISSIONING

PREPARATION

Prerequisites for commissioning, emphasizing authorized personnel and safety checks.

Refrigerant Charge

Procedures for checking and adding refrigerant charge via the evaporator sight glass.

Operation in Sub-freezing Conditions

Details necessary freeze protections for operating the QTC4 chiller in sub-freezing environments.

Section 7 - OPERATION

OPERATING CONTROLS

Introduces the keypad and unit switch for controlling chiller operations.

UNIT SAFETIES

Describes system faults that cause compressor shutdowns and auto-reset conditions.

System Safeties (Faults)

Details faults causing system shutdowns, auto-reset behavior, and lockout conditions.

Section 8 - MICROPANEL

STATUS KEY OPERATION

Details how to use the STATUS key to view chiller and system operational status messages.

SETPOINTS KEY

Describes programming cooling setpoints and ranges using the SETPOINTS key.

PROGRAM KEY

Details how to adjust various programmable parameters like suction pressure and ambient temperature cutouts.

Section 9 - MAINTENANCE

GENERAL REQUIREMENTS

Emphasizes continuous operation through regular maintenance and owner responsibility for service.

REFRIGERANT REMOVAL, EVACUATION AND CHARGING A QTC4 CHILLER

Provides detailed procedures for safely removing, evacuating, and charging refrigerant in the QTC4 chiller.

TROUBLESHOOTING GUIDE

Provides a guide to identify and resolve common chiller problems and their possible causes.

Section 10 - DECOMMISSIONING, DISMANTLING AND DISPOSAL

GENERAL

Instructions for safely isolating electrical supply, removing refrigerant, oil, and water systems.

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