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Rockwell Commander 112 - ENGINE CONTROLS

Rockwell Commander 112
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ROCKWELL
COMMANDER
112/B/TC/TCA
MAINTENANCE MANUAL
SECTION
IV
POWER PLANT
AND
PROPELLER
EXHAUST
SYSTEM
MODELS
112/B.
The
exhaust
system
consists
of
four
exhaust
stacks.
Each
exhaust
stack
is
attached
to
the
exhaust
port
of
each
cylinder
and extends down and
attached
to the
muffler
assembly.
Each
exhaust
stack
is
attached
to the
muffler
by
special
clamps
that
allow
for
expansion and
contraction
of the
entire
installation.
Nuts and lock
washers
are
used
to
secure
each
exhaust
stack
to
the
cylinders.
Inspect
the
exhaust
stacks
at
prescribed
intervals
for
evidence of
leakage,
cracks
and
looseness
of mounting
nuts
(see
Figure
4-7).
MODELS
112TC/TCA.
The
exhaust
system
for
each
engine
consists
of
six
segments.
These
segments
at-
tach
to
the
exhaust
ports
of
the
right
and
left
banks of
cylinders
and extend
across
and
aft
to
where
they
at-
tach
to the
turbine
section
of the
turbocharger.
The
segments
of the exhaust
system
utilize
slip
joints
that
allow
for
expansion and
contraction
of the
entire
as-
sembly.
Nuts and
lockwashers
are
used
to
secure
the
exhaust
system
to
the
exhaust
ports
of
each
cylinder.
Inspect
the
exhaust
system
at
prescribed
intervals
for
evidence of
leakage,
cracks
and
looseness
of mount-
ing nuts (see
Figure
4-7).
EXHAUST
SYSTEM
REPAIR
Components of the
exhaust
system
which
fail
must
be
replaced,
however,
certain
components may
be
re-
paired
in
accordance
with FAA Advisory
Circular
No.
AC
43. 13-1. Consult
this
source
for
repair
guideline
s.
Never
use
lead
pencils,
grease
pencils,
etc.,
to
mark
exhaust
system
components.
Carbon deposited by
these
items
will
eventually
cause
cracks
due to heat con-
centration
and
carbonization
of the
metal.
Use chalk,
prussion
blue
or
India
ink
when
necessary
to
mark
components.
COOLING
SYSTEM
Cooling
air
enters
the engine cowling
compartment
through openings
located
in the
center
of cowling
near
the
propeller.
Engine
baffles
(Figure
4-8)
direct
air
flow
around
the cooling
fins
of
each
cyliriner. Adjust-
able
cowl
flaps,
located
in
the
lower
cowl,
are
pro-
vided to
regulate
engine
temperature.
To
assure
proper
airflow
around
the engine, baffle
seals
and
cowling
must
be
maintained
in
a
serviceable
condition.
Baffle
seals
which
do
not block the airflow
at
the
seal
location
cause
improper
distribution
of
the
cooling
air
and may
result
in
hot
spots
on the
cylinders.
Ground ope
rate
engine with cowl
flaps
open to
prevent
overheating
of engine.
BAFFLE
REMOVAL,
REPAIR
AND
INSTALLATION
Removal and
installation
on the
various
baffles
can
be made with the engine cowling removed.
Insure
that
any
replaced
baffles
and
seals
are
installed
cor-
rectly
and
that
they
seal
properly
to
direct
the cool-
ing
air
in
the
proper
direction.
Baffles should
be
replaced
if damaged
or
cracked.
However,
small
plate
reinforcements
riveted
to
the
baffle will often
prove
satisfactory
both to the
strength
and cooling
requirements
of the unit.
ENGINE
CONTROLS
MODELS
112/B.
The
engine
control
levers
(Figure
4-9)
are
located
on
the
engine
control
quadrant
and
control
the
throttle,
propeller
pitch,
fuel
mixture
and
alternate
air.
Cables
and
push-pull
rods
connect
the
engine
control
levers
to
the power
plant.
Cover
plates
on the
quadrant
pedestal
may
be
removed
for
inspection
and maintenance of
control
cables
and
other
equipment
enclosed
in
the
pedestal.
Additionally,
the complete
pedestal
may
be
removed
for maintenance
purposes.
A
friction
lock
is
installed
on the
right
side
of
the
quadrant
to
secure
the
control
levers
in
the
desired
pOSition,
or
place the
desired
amount of
friction
on
the
engine
control
levers.
Engine
control
cables
are
routed
through the
firewall
and to the
en-
gine.
The individual
controls
are
attached
to the
servo
regulator
(throttle and fuel
mixture),
propeller
governor
(propeller
pitch) and induction
air
box
(alter-
nate
air).
Cable
adjustments
for
the engine
controls
are
made
at
the
ball
joints
and
clevises.
Push-pull
rods,
ball
joints
and
clevises
should
be
checked
for
loose
checknuts,
nuts,
freedom
of
operation
and
ex-
cessive
wear.
Routing of
the
control
cables
should
be
checked
to
see
that
cable
clamps
are
in
place
and
cables
do
not
rub
structure
or
accessories.
MODELS 112TC/TCA. The engine
control
levers
(Figure
4-9)
are
located
on
the
engine
control
quad-
rant
and
control
the
throttle,
propeller
pitch,
fuel
mixblre,
turbocharger
wastegate,
and
alternate
air.
Cables
and
push-pull
rods
connect
the
engine
control
levers
to
the
power
plant.
Cover
plates
on the quad-
rant
pedestal
may
be
removed
for
inspection
and
maintenance of
control
cables
and
other
equipment
enclosed
in
the
pedestal.
Additionally, the
complete
pedestal
may
be
removed
for
maintenance
purposes.
A
friction
lock
is
installed
on
each
side
of the quad-
rant
to
secure
the
control
levers
in
the
desired
posi-
tion,
or
place
the
desired
amount
of
friction
on the
engine
control
levers.
Engine
control
cables
are
routed
through
the
firewall
to
the
engine. The
indi-
4-13
Copyright Commander Owners Group 2013 All Rights Reserved
**unofficial copy**

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