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Maximizer 2B
Rosco Maximizer 2B User Manual
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10-64
Rosco Maximizer 2B Asphalt Distributor
Illustrated Parts List (IPL)
Spraybar Lock, Manual
NOTE
:
Item
14,
Decal,
located
on
cab
Control
Box,
above
S
praybar
Li
f
t
swi
tch,
and
on
Rea
r
Con
t
rol
Box
on
edge
be
s
ide
S
pra
y
bar
Li
ft
swi
t
ch
.
Figure 10-22
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241
243
Table of Contents
Table of Contents
6
Default Chapter
5
Table of Contents
5
Introduction
13
Safety
15
Safety Precautions
16
Safety Label Locations
20
Limited Warranty Policy
24
Limitations
24
Warranty
24
Items Not Covered
25
Other Limitations
25
Contact Information
26
Record of Ownership
26
Nameplate
26
Specifications
27
General Information
28
Circulating System
28
General
28
System Overview
28
Burner System
29
In-Cab Operator System
29
Plus One Controller
29
Material Considerations
30
Specification Tables
32
Torque Specs
36
Inch Fasteners
36
Metric Fasteners
36
Full Torque Nut Coupling Installation
38
Hydraulic Fittings
38
Component Location
43
Outside Overview (Continued)
44
Main In-Cab Control Box
48
Operation
49
Main In-Cab Control Panel (Continued)
50
Main In-Cab Control Panel (Continued)
52
Rear Controller
54
Flow / Distance
56
Run Screen
58
Mode Selection Screen
60
Burner
62
LPG Burner System
64
Maintenance
67
Operator Safety Considerations
69
Regeneration
69
Machine Break-In
70
Hydraulic Circuit
71
Hydrostatic Circuit
71
Automatic Valve System
72
Asphalt Spraybar
73
Preventing Spraybar Failure
74
Valves and Nozzles
74
Adjustment
74
Nozzle Selection
75
Burners & Torch Operation
75
Diesel Burners
75
Troubleshooting
75
Portable LPG Torch
80
Distributor Operation
80
Plus One Controller
81
In-Cab Controller Screens
81
Electro Motive Radiation Interference
84
Plus One Controller Error Messages
84
Modes of Operation
85
Load Mode
85
Tank Circulate Mode
88
Spray / Bar Circulate Mode (Bar Circulate)
91
Spray / Bar Circulate Mode (Spray)
93
Handspraying
95
Handspray / Unload Mode
97
Handspray Mode (Bar Circulate)
99
Reverse Suction Mode
101
Auto-Assisted Clean-Out Mode
103
Enviroflush Tank Clean-Out
107
Transfer Mode
109
Unloading Mode
111
Washdown
112
Combating Poor Visibility
112
Manual Operation
112
Calculations
112
Run Simulation Example
113
Trial Run
113
Maintenance
117
General Information
120
Routine Maintenance
120
Fluids and Lubricants
120
Asphalt Pump Lubrication
120
Clean-Out Solvent
121
Grease for Other Components
121
Hydraulic Oil
121
Tank Components
121
Tank Sump
121
Truck Systems
121
Capacity Indicator Gauge
122
Mounting Hardware
122
Top Opening
122
Asphalt Pump
123
Asphalt Pump System
123
Relief Valve
123
Discharge Screen
124
Load Line Screen
124
Automatic Valves
125
Pump Drive
125
Spraybar
126
Hydraulic System
127
Burner System
128
Diesel Burners
128
GPS Ground Speed Sensor
128
LPG Burners (Option)
128
Daily Exterior Maintenance
129
Radar Horn (Option)
129
Storage
129
Hydraulic Fluids
130
Hydraulic Oil Requirements
130
Safety Label Installation
131
Troubleshooting
133
General
134
Troubleshooting Charts
134
Section 9 Schematics
145
Default Chapter
145
Schematics
145
Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
147
Electrical Schematic - Plus One Overview
147
Electrical Schematic - Plus One 1 of 5
149
Electrical Schematic - Plus One 2 of 5
151
Electrical Schematic - Plus One 3 of 5
153
Electrical Schematic - Plus One 4 of 5
155
Electrical Schematic - Plus One 5 of 5
157
Harness, Spraybar 1' Control LH
159
Harness, Spraybar 1' Control RH
161
Electrical Schematic - Control, Front Machine 1 of 1
163
Electrical Schematic - Control, Rear Machine 1 of 1
165
Electrical Schematic - Control, LH Spraybar 1 of 1
167
Electrical Schematic - Control, RH Spraybar 1 of 1
169
Electrical Schematic - Can Bus Kit 1 of 4
171
Electrical Schematic - Can Bus Kit 2 of 4
173
Electrical Schematic - Can Bus Kit 3 of 4
175
Electrical Schematic - Can Bus Kit 4 of 4
177
Illustrated Parts List (IPL)
179
Platform Installation, W/O Handrail
182
Rear Platform and Piping Assembly
184
Rear Platform and Piping Assembly (Continued)
186
Asphalt Pump
188
Asphalt Pump Relief Valve
190
Transfer Line, Ground Level
192
Automatic Valve, Cab Control
194
Tank Valve Assembly
196
Flex Hose Assembly
198
Handspray Wand Assembly
200
Hydraulic, Front Live
204
Hydraulic, PTO
212
Spraybar Support Assembly
218
Solenoid Control Valve (Sheet 1 of 2)
220
Solenoid Control Valve (Sheet 2 of 2)
222
Hydraulic Reservoir
224
Drive Shaft Group
226
Control Box, Plus One, In-Cab Control Box
228
Radar Horn (Option) Ground Speed Sensor
230
Rear Control Box Assembly
232
Spraybar Assembly, 12 Foot
234
Arm Wldmt, Upper Rh
236
Air Controls, 12 Ft Spraybar, 1 Ft Control (Sheet 1 of 2)
238
Spraybar Lock, Manual
242
Valve Box, Sub Assembly, 1 Ft, with Wingfold
244
Valve Box, Sub Assembly, 1 Ft, with Wingfold
246
Diesel Burner, Double Flue, no Outfire
248
Diesel Burner, Double Flue, no Outfire
250
Diesel Burner, Double Flue, no Outfire
252
Air Reservoir Group
254
Diesel Burner, Double Flue, no Outfire I
256
Diesel Burner, Double Flue, no Outfire II
258
Control Box, Diesel Burner
260
Burner Covers & Flue Liners
262
Light & Reflector Group
264
Decal Group
266
Ladder & Platform Group
268
Tank Top Opening
270
Fender Group, Single Axle
272
Mud Flap Installation
274
Sampling Valve, Front Head
276
Overflow Attachment Group
278
Thermometers
280
Enviroflush System
282
Insulated Tank & Tank Components
284
Spraybar Assembly, 12 FT
288
Spraybar Assembly, 12 FT
289
Spraybar Assembly, 16 FT
290
Spraybar Assy, Max2, 16 Ft
292
Spraybar Assembly, 1 Ft Extension (Sheet 1 of 2)
294
Spraybar Assembly, 1 Ft Extension (Sheet 2 of 2)
296
Ez-1 Spray Valve Assembly
298
Diesel Burner, Double Flue, Outfire, no Thermostat I
300
Diesel Burner, Double Flue, Outfire, no Thermostat II
302
LPG Burners, Double Flue, Auto Ignition
304
LPG Burners, Double Flue, Manual Ignition
308
LPG Tank, 52 Gallon
310
Portable Torch Holder Assembly, LPG
312
Fender Group, Tandem Axle
314
Fender Group, Triple Axle
316
Mud Flap Group, Full Width
318
Washdown System
320
Return Line Valve
324
Tank & Ladder Group, 1000 Gallon Tank
326
Tank & Ladder Group, 1500 Gallon Tank
328
Tank & Ladder Group, 1900 Gallon Tank
330
Tank & Ladder Group, 3000 Gallon Tank
332
Tank & Ladder Group, 3500 Gallon Tank
334
Tank & Ladder Group, 4000 Gallon Tank
336
Alphabetical Parts Index
338
5
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Rosco Maximizer 2B Specifications
General
Brand
Rosco
Model
Maximizer 2B
Category
Construction Equipment
Language
English