6101
6101
6101
6101 Belt
Belt
Belt
Belt Scale
Scale
Scale
Scale Integrator
Integrator
Integrator
Integrator Operating
Operating
Operating
Operating and
and
and
and Service
Service
Service
Service Manual
Manual
Manual
Manual
2
C
C
C
C atalogue
atalogue
atalogue
atalogue of
of
of
of Chart
Chart
Chart
Chart
F IGURE 1-1 6101 B
ELT
SCALE INTEGRATOR –
P
ANEL MOUNT ..................................................................... 1
F IGURE 1-2 6101 B ELT SCALE INTEGRATOR – F IELD MOUNT ..................................................................... 2
F IGURE 1-3 6101 BELT SCALE INTEGRATOR FRONT PANEL ........................................................................ 4
F IGURE 1-4 SPEED SENSOR INNER WIRING DRAWING ............................................................................... 10
F IGURE 1-5 D IGITAL INPUT INNER WIRING DRAWING ............................................................................... 11
F IGURE 1-6 D IGITAL OUTPUT INNER WIRING DRAWING ........................................................................... 12
F IGURE 1-7 DC SOLID
STATE
RELAY WIRING DRAWING ........................................................................... 12
F IGURE 1-8 AC STATE RELAY WIRING DRAWING ...................................................................................... 12
F IGURE 1-9 A NALOG I NPUT INTERIOR WIRING DRAWING ......................................................................... 13
F IGURE 2-1 S CALE BRIDGE INSTALLATION ILLUSTRATION ...................................................................... 14
F IGURE 2-2 M ETAL HOUSING 6101 F IELD MOUNTING INTEGRATOR OUTLINE DIMENSION AND MOUNTING
DIMENSION ...................................................................................................................................... 15
F IGURE 2-3 P LASTIC HOUSING 6101 F IELD MOUNTING INTEGRATOR OUTLINE DIMENSION AND
MOUNTING DIMENSION .................................................................................................................... 16
F IGURE 2-4 6101 P ANEL MOUNTING INTEGRATOR OUTLINE DIMENSION AND MOUNTING DIMENSION .... 18
F IGURE 2-5 6101 INTEGRATOR MOTHER BOARD ...................................................................................... 20
F IGURE 2-6 6101 SERIAL COMM . BOARD ................................................................................................. 21
F IGURE 2-7 RS-485 MULTI - STATE COMM . C ONNECTION ILLUSTRATION .................................................. 21
F IGURE 2-8 6101 INTEGRATOR LOAD CELL A/D BOARD ........................................................................... 22
F IGURE 2-9 6101 I NTEGRATOR
A
NALOG I/O B OARD ............................................................................... 23
F IGURE 2-10 6101 I NTEGRATOR EXTENDING ANALOG BOARD ................................................................. 24
F IGURE 2-11 6101 I NTEGRATOR CPU BOARD .......................................................................................... 24
F IGURE 2-12 6101 I NTEGRATOR D IGITAL INPUT / OUTPUT BOARD ............................................................ 25
F IGURE 2-13 6101 I NTEGRATOR DIGITAL INPUT / OUTPUT BOARD SETUP .................................................. 25
F IGURE 2-14 6101 INTEGRATOR WIRING DRAWING .................................................................................. 26
F IGURE 3-1
K
EY ARRANGEMENT ............................................................................................................. 27
F IGURE 3-2 S AIMO B ELT SCALE BRIDGE ................................................................................................. 38
F IGURE 3-3 P
IVOT
TO LOADCELL DISTANCE P TO
L
.................................................................................. 39
F IGURE 3-4 P
IVOT
TO 1
ST
WEIGH IDLER DISTANCE P TO 1 ST ..................................................................... 39
F IGURE 3-5 P
IVOT
TO 2 ND WEIGH IDLER DISTANCE ................................................................................. 40
F IGURE 3-6 P
IVOT
TO 1
ST
, 2
ND
, 3
RD
, FORTH IDLER DISTANCE ................................................................. 40
F IGURE 3-7 P
IVOT
TO TEST WEIGHT HEIGHT ............................................................................................. 40
F IGURE 3-8 P
IVOT
TO TEST WEIGHT DISTANCE ......................................................................................... 41
F IGURE 3-9 P
IVOT
TO SCALE CARRIAGE HEIGHT ...................................................................................... 41
F IGURE 3-10 P ULLEY TO SCALE CARRIAGE HEIGHT ................................................................................. 42
F IGURE 3-11 C
ONVEYOR
’
S ANGLE OF INCLINE ......................................................................................... 42
F IGURE 4-1 6101 I NTEGRATOR
T
ROUBLESHOOTING F LOW C HART .......................................................... 89
F IGURE 4-2
T
ROUBLESHOOTING THE S PEED I NPUT ................................................................................. 90
F IGURE 4-3
T
ROUBLESHOOTING
L
OAD C ELL I NPUT ................................................................................ 91
F IGURE 4-4
T
ROUBLESHOOTING C URRENT O UTPUT ................................................................................ 93
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