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Samson 41-23 User Manual

Samson 41-23
78 pages
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Translation of original instructions
EB 2512 EN
Type41-23 Universal Pressure Reducing Valve
Self-operated Pressure Regulators
Edition June 2020

Table of Contents

Questions and Answers:

Samson 41-23 Specifications

General IconGeneral
BrandSamson
Model41-23
CategoryControl Unit
LanguageEnglish

Summary

Safety Instructions and Measures

Intended Use

Describes the purpose and limitations of the regulator.

Personal Protective Equipment

Details required PPE for safe operation and handling.

Warning Against Residual Hazards

Advises on preventing hazards from process medium, pressure, or moving parts.

Notes on Possible Severe Personal Injury

Warns about risks like bursting in pressure equipment.

Notes on Possible Personal Injury

Covers hazards from moving parts, illegible labels, noise, and burns.

Specific Warnings on the Regulator

Details warnings related to set point springs and bellows seal.

Design and Principle of Operation

Regulator Design and Functionality

Explains the components and operational principle of the regulator.

Shipment and On-site Transport

Transporting and Lifting the Regulator

Safety warnings and guidelines for transporting the regulator.

Lifting the Regulator Safely

Detailed instructions and safety measures for lifting the regulator.

Installation

Installation Conditions

Covers work position, pipeline routing, and mounting orientation.

Preparation for Installation

Lists checks and procedures before installing the regulator.

Assembly Instructions

Covers the general process of assembling the regulator components.

Installing Diaphragm Actuator

Step-by-step guide for installing the diaphragm actuator.

Performing a Leak Test

Details the process and responsibilities for conducting a leak test.

Performing a Pressure Test

Explains how to conduct a pressure test safely.

Start-up

Operation

Adjusting the Set Point

Details how to adjust the downstream pressure set point.

Malfunctions and Troubleshooting

Troubleshooting Guide

Lists common malfunctions and their recommended solutions.

Troubleshooting Common Issues

Continues troubleshooting table for various issues.

Emergency Action Procedures

Outlines steps for emergency situations and regulator malfunctions.

Servicing and Maintenance

Replacing the Actuator

Detailed steps for removing and mounting the actuator.

Replacing Operating Diaphragm

Details on removing and mounting the operating diaphragm.

Operating Diaphragm Mounting

Steps for mounting the new operating diaphragm.

Decommissioning Procedures

Safety Precautions for Decommissioning

Lists hazards and safety measures before decommissioning.

Decommissioning Steps

Step-by-step guide for safely decommissioning the regulator.

Repairs and Returns

Annex: Technical Data and Support

After-Sales Service Contact

Contact details and procedures for service and support.

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