Schwank S100 - INSTALLATION; Important Information - Read First

3
S100-F / ITB-F I&O Manual
IM101230
RD: JAN 2014
RL: 9A
TABLE OF CONTENTS
TOPIC .........PAGE
INSTALLATION
IMPORTANT INFORMATION - READ FIRST
APPLICATION..............................................4
HEATER EXPANSION ...........................5, 31
GAS CONNECTION ...............................5, 31
VENTING.................................................5, 26
START UP ‘SMOKE’ ....................................5
THERMOSTAT SETTING / COMFORT .......5
TUBE ‘GLOW’ ..............................................6
CLEARANCE TO COMBUSTIBLES............6
Clearances Figure & Table ........................7
STACKING HEIGHT SIGN ..........................8
1. LABOR REQUIREMENTS ...............................9
2. INSTALLATION IN AIRCRAFT HANGARS .....9
3. INSTALLATION: COMMERCIAL
GARAGES........................................................9
4. INSTALLATIONS OTHER THAN
SPACE HEATING.............................................9
5. PRE-INSTALLATION SURVEY......................10
6. MOUNTING CLEARANCES...........................11
SERVICE CLEARANCE.................................11
HEATER PLACEMENT GUIDELINES...........12
7. SYSTEMS WITH 90° & 180° ELBOWS .........12
ELBOW KIT DIMENSIONS .……….... …..13
8. SUSPENDING THE SYSTEM........................14
9. BURNER & TUBE INSTALLATION
STRAIGHT TUBE SYSTEM........................15
‘U’ TUBE SYSTEM......................................17
SPECIAL COUPLING -
100, 175 & 200 Mbh..20
9.4 SESMIC RESTRAINT ....................................22
9.5 HIGH WIND RESTRAINT...............................22
9.6 SEISMIC RESTRAINT ‘U’-TUBE....................23
10. REFLECTOR INSTALLATION ...................... 24
TOPIC ……...PAGE
12. FLUE VENTING...............................................26
12A. MIN./MAX. SYSTEM LENGTHS....................29
13. COMBUSTION AIR DUCT...............................30
14. GAS SUPPLY ..................................................31
HEATER EXPANSION.....................................32
FLEXIBLE GAS CONNECTION.......................33
15. ELECTRICAL AND THERMOSTAT.................34
16. HIGH ALTITUDE INSTALLATION...................34
17. LIGHTING INSTRUCTIONS ...........................34
18. RECOMMENDED MAINTENANCE.................34
19. WIRING DIAGRAM: FENWAL DSI
24V or 120V THERMOSTAT ........................35
OR - HONEYWELL S87J DSI ........... 59 - 61
OR - CHANNEL MICRO 50N DSI ..... 62 - 65
19A. WIRING DIAGRAM: MULTIPLE HEATERS
PER THERMOSTAT......36
20. FENWAL SEQUENCE OF OPERATION.........38
SPARK IGNITER SET UP ...............................39
FENWAL DSI SERVICE CHECK ...................39
21-A TROUBLESHOOTING GUIDE: DSI ..............40
21-B TROUBLESHOOTING GUIDE: HEATER......41
22. START– UP / COMMISSIONING SHEET .......43
WARRANTY STATEMENT ...................BACK PAGE
DSI CONTROL ADDENDUM: PREVIOUS MODELS
HONEYWELL S87J DSI ............................ 59 - 61
CHANNEL MICRO 50N DSI ...................... 62 - 65
PRODUCT DIMENSIONS & DATA
23. BURNER / TUBE KIT ASSEMBLY CHART
23A. STRAIGHT TUBE SYSTEM ………….......45
23B. ‘U’ TUBE SYSTEM ………………………...46
24. MODEL INPUTS, DIMENSIONS, WEIGHTS ..47
INSTALLATION DIMENSIONS ………. ..48
25A. TURBULATORS - Straight Tube....................49
25B. TURBULATORS - ’U’- Tube...........................50
26. HIGH ALTITUDE & ORIFICE CHART...... 50 - 51
27. OPTIONAL ACCESSORIES..................... 52 - 55
28. BURNER PARTS LIST ............................ 56 - 57
29. TUBE SYSTEM PARTS LIST...........................58
S100 - S100U and ITB - ITBU SERIES
GAS FIRED INFRARED
LOW INTENSITY TUBE TYPE