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Schwank S100 - User Manual

Schwank S100
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S100-F / ITB-F I&O Manual
IM101230
RD: JAN 2014
RL: 9A
INSTALLATION / OWNER’S MANUAL
Improper installation, adjustment, alteration, service or
maintenance can cause property damage, injury or death.
Read the installation and operating and maintenance instruc-
tions thoroughly before installing or servicing this equipment.
SAFETY ALERT:
This heater must be installed and serviced only by a trained gas service techni-
cian. Failure to comply could result in personal injury, death, fire and/or property
damage.
Do not store or use gasoline or other flammable vapours and liquids in the
vicinity of this or any other gas fired appliance.
IF YOU SMELL GAS:
 Extinguish any open flame
 Do not attempt to light this or any other appliance
 Don’t touch any electrical switch, or telephone
 Immediately call your gas supplier from a neighbor’s phone
 Follow any and all instruction from your gas supplier
 If your gas supplier is not available, call the fire department
WARNING
FIELD CONVERTIBILITY:
This appliance is field con-
vertible to LP gas.
Keep this manual in a secure place .
Record for future reference:
Model #:
Serial #:
(located on heater rating label)
Model
S100 - S100U
&
Model
ITB - ITBU
LOW INTENSITY TUBE TYPE INFRARED HEATERS

Table of Contents

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Summary

INSTALLATION

Important Information - Read First

Key safety and operational guidelines before proceeding.

Application

Specifies where the heater can be installed and intended uses.

Labor Requirements

Details on personnel and safety gear needed for installation.

Installation in Aircraft Hangars

Specific guidelines for installing heaters in aircraft hangars.

Installation in Commercial Garages and Parking Structures

Guidelines for installation in commercial garages and parking structures.

Installations Other Than Space Heating

Information on using the heater for applications other than space heating.

Pre-Installation Survey

Recommended steps for surveying the installation site.

Mounting Clearances

Specifies minimum clearances required around the heater during mounting.

Service Clearance

Details on clearance needed for servicing burner and blower components.

Heater Placement Guidelines

Recommendations for optimal heater positioning and spacing.

Systems with 90° and 180° Elbows

Installation considerations for systems using 90° and 180° elbows.

Suspending the System - General

General guidelines for safely suspending the tube heater system.

S100; ITB Straight Tube System - Burner and Tube Installation

Step-by-step installation for the straight tube burner and tube system.

S100 U; ITBU U-Tube System - Burner and Tube Installation

Installation guide for the 'U'-tube burner and tube system.

Straight Tube Seismic Restraint

Instructions for installing seismic restraints on straight tube systems.

Straight Tube High Wind Restraint

Guidelines for high wind restraints on straight tube systems.

U Tube Seismic Restraint

Seismic restraint requirements for 'U'-tube heater systems.

Reflector Installation

Procedures for installing reflectors on straight and 'U'-tube systems.

Flue Venting

Critical information and requirements for flue venting.

Combined System Length Calculation

Guidelines for combined system lengths for venting and air ducting.

Combustion Air Ducting

Instructions and requirements for combustion air ducting.

Gas Supply and Flexible Gas Connection

How to connect the gas supply, considering heater expansion.

Electrical and Thermostat Wiring

Diagrams and instructions for wiring electrical and thermostat connections.

High Altitude Installations

How to handle installations at high altitudes, including de-rating.

Lighting Instructions

Procedures for lighting the heater and initial start-up.

Recommended Maintenance

Guidelines for routine inspection and maintenance of the heater.

Fenwal DSI Wiring Diagram

Wiring diagram for Fenwal DSI with 24V or 120V thermostat.

Multiple Tube Heaters per Thermostat

Wiring for multiple heaters using 24Vac thermostat and optional control center.

Fenwal DSI Sequence of Operation

Detailed sequence of operation for the Fenwal DSI ignition control.

Spark Igniter Set Up

Instructions for setting the spark igniter gap correctly.

Troubleshooting Guide - Fenwal DSI

Troubleshooting guide for common issues with Fenwal DSI controls.

Troubleshooting Guide - Heater Operation

Troubleshooting guide for heater operational problems.

Start-Up; Commissioning Sheet

A report sheet for installers to complete during start-up and commissioning.

Qualified Installer Commissioning Report

Checklist for qualified installers to verify proper installation and operation.

PRODUCT DIMENSIONS & DATA

Burner & Tube Kit Assembly Chart - S100; ITB

Chart detailing burner and tube kit assembly based on input and length.

Burner & Tube Kit Assembly Chart - S100 U; ITBU

Assembly chart for burner and tube kits for S100U / ITBU models.

Model Input Ratings and Dimensions

Table listing model input ratings and overall dimensions.

Heater Dimensions

Detailed dimensional drawings of the heater and its components.

Turbulator Length and Location - Straight Tube

Information on turbulator length and location for straight tube systems.

Turbulator Length and Location - U- Tube

Turbulator length and location details for 'U'-tube systems.

High Altitude Installation - Orifice Chart

Continuation of high altitude installation, focusing on orifice charts.

Optional Accessories

List and descriptions of optional accessories available for the heaters.

Clearance Sign Requirements

Information regarding required clearance signs for specific applications.

Thermostat Options

Details on various thermostat options and control center for 24V systems.

90 Degree Aluminized Steel Elbow Kit

Details about the 90-degree aluminized steel elbow kit.

Replacement Parts - Burner

List of replacement parts for the S100 / ITB Burner.

Ignition Control Replacement Kits

Information on replacement kits for various ignition control systems.

Tube System Parts

List of parts for the S100/ITB & S100U / ITBU tube systems.

Warranty Information

Schwank S100 Specifications

General IconGeneral
TypeInfrared Tube Heater
Fuel TypeNatural Gas or Propane
IgnitionElectronic Ignition
MountingCeiling Mounted
DimensionsVaries by model
WeightVaries by model

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