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Sharp CD-DVD500 User Manual

Sharp CD-DVD500
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CD-DVD500
No. S8154CDDVD500
CONTENTS
Page
IMPORTANT SERVICE NOTES (FOR U.S.A. ONLY)....................................................................................................... 2
SPECIFICATIONS ............................................................................................................................................................. 2
NAMES OF PARTS ........................................................................................................................................................... 3
OPERATION MANUAL ...................................................................................................................................................... 6
DISASSEMBLY................................................................................................................................................................ 12
REMOVING AND REINSTALLING THE MAIN PARTS................................................................................................... 15
ADJUSTMENT ................................................................................................................................................................. 16
BLOCK DIAGRAM ........................................................................................................................................................... 22
SCHEMATIC DIAGRAM / WIRING SIDE OF P.W.BOARD ..............................................................................................26
NOTES ON SCHEMATIC DIAGRAM .............................................................................................................................. 56
TYPES OF TRANSISTOR AND LED................................................................................................................................56
VOLTAGE ........................................................................................................................................................................ 57
WAVEFORMS OF DVD CIRCUIT ................................................................................................................................... 58
TROUBLESHOOTING ..................................................................................................................................................... 59
FUNCTION TABLE OF IC................................................................................................................................................ 62
FL DISPLAY ......................................................................................................................................................................81
REPLACEMENT PARTS LIST/EXPLODED VIEW
PACKING OF THE SET (FOR U.S.A. ONLY)
DVD MINI COMPONENT SYSTEM
MODEL CD-DVD500
In the interests of user-safety the set should be restored to its
original condition and only parts identical to those specified be
used.
SERVICE MANUAL
This document has been published to be used
for after sales service only.
The contents are subject to change without notice.
SHARP CORPORATION
CD-DVD500 DVD Mini Component System consisting of
CD-DVD500 (main unit), CP-DVD500 (front speaker),
GBOXS0064AWM4 (center speaker), GBOXS2008AWM4
(right surround speaker) and GBOXS4008AWM4 (left
surround speaker).

Questions and Answers:

Sharp CD-DVD500 Specifications

General IconGeneral
TypeHome Theater System
Number of Channels5.1
DVD PlayerYes
Audio FormatsDolby Digital, DTS
Remote ControlYes
Playable MediaCD, CD-R, CD-RW, DVD, DVD-R, DVD-RW
TunerFM
Disc CompatibilityDVD, CD
Video OutputComposite Video

Summary

Important Service Notes

Specifications

System Specifications

Power, dimensions, weight, and general system details.

Playback & Tuner Specifications

Supported disc types, output formats, and tuner frequency ranges.

Amplifier & Speaker Specifications

Output power, impedance, and speaker details for each component.

Cassette Deck Specifications

Frequency response, S/N ratio, and wow/flutter for the cassette deck.

Names of Parts

Front Panel Controls and Indicators

Identifies buttons, switches, and indicators on the front panel.

Front Panel Display Indicators

Lists and explains the various display indicators on the front panel.

Component Identification

Rear Panel Connections

Details the various input/output terminals on the rear panel.

Remote Control Identification

Identifies buttons and functions on the remote control transmitter.

Speaker Component Details

Speaker Assembly Diagrams

Exploded views and part numbers for all speakers.

Operation Manual: System Setup

Setting the System Clock

Step-by-step guide for setting the clock on the unit.

Memory Reset and Pre-transport Procedures

Guide for clearing settings and preparing the unit for transport.

Troubleshooting Guide

General System Troubleshooting

Common issues and solutions for general system problems.

Playback and Component Troubleshooting

Specific troubleshooting for playback, tuner, and cassette deck.

Remote Control & Condensation Issues

Troubleshooting for remote control and condensation-related malfunctions.

Accessories and Remote Installation

Included Accessories and Remote Setup

Lists accessories and provides remote control battery installation instructions.

External Unit Connectivity

Connecting External Devices and Speakers

Guide for connecting external devices and speaker placement.

Initial System Setup and Playback

Powering On and Disc Playback

Steps for initial power-on, connecting to TV, and disc playback.

Basic System Operations

Playing Discs, Radio, and Cassettes

Instructions for playing discs, listening to radio, and playing cassettes.

Disassembly Procedures

Disassembly Precautions and Steps

Safety guidelines and initial steps for disassembling the main unit.

Main Unit Disassembly Steps

Detailed steps for disassembling the main unit, including screws and connectors.

Main Unit Disassembly Details

Component Removal Steps (Main Unit)

Continues detailed steps for removing internal components like PWBs.

Speaker Disassembly Details

CP-DVD500 Speaker Disassembly

Steps for disassembling the front speaker components.

Main Part Removal and Reinstallation

Tape Mechanism Component Service

Procedures for removing and reinstalling tape heads, pinch rollers, and belts.

Adjustment Procedures

Mechanism, Tuner, and FM Adjustments

Adjustments for tape mechanism, torque, speed, and tuner sections.

Test Mode and Station Registration

Procedures for entering test modes and registering broadcast stations.

Adjustment Point Details

Adjustment Point Diagrams and Calibration

Visual references for adjustment points and automatic calibration.

Test Modes

DVD Test and ROM Renewal Modes

Steps to enter and operate DVD test and ROM renewal modes.

DVD Test Mode: Dynamic Tests

Dynamic Test Sequence and Functions

Details on performing dynamic tests for DVD laser and motor functions.

DVD Test Mode: Jump and Spin Offset

Jump Test and Spin Offset Adjustments

Procedures for jump tests and spin offset adjustments.

DVD ROM Renewal Mode

Error Message Specifications

System Error Messages and Handling Notes

Lists system errors, display messages, and handling precautions.

Block Diagrams Overview

RF, Servo, Motor, and Buffer Blocks

Block diagrams for RF, servo, motor drivers, and buffer amplifiers.

DRAM, Decoder, Tuner, and Audio Blocks

Block diagrams for DRAM, decoder, tuner, and audio processing.

Tape Mechanism, Dolby, Microcomputer, and Power Blocks

Block diagrams for tape mechanism, Dolby, microcomputer, and power supply.

Amplifiers and Speaker Output Blocks

Block diagrams for amplifiers and speaker output connections.

Schematic Diagrams

DVD Servo PWB Schematics

Detailed circuit diagrams for the DVD Servo PWB.

Main PWB Schematics

Detailed circuit diagrams for the Main PWB.

Display PWB Schematics

Detailed circuit diagrams for the Display PWB.

Power Supply Schematics

Circuit diagrams for the Transformer and Power PWBs.

Amplifier and Dolby PWBs Schematics

Circuit diagrams for the Amplifier and Dolby PWBs.

Motor and Tape Mechanism Schematics

Circuit diagrams for motor and tape mechanism PWBs.

Wiring Side of P.W.Board Diagrams

Main PWB Wiring Side

Wiring layout for the Main PWB.

Display PWB Wiring Side

Wiring layout for the Display PWB.

Power Supply PWBs Wiring Side

Wiring layout for the Power Supply PWBs.

Amplifier PWBs Wiring Side

Wiring layout for the Amplifier PWBs.

Dolby PWB Wiring Side

Wiring layout for the Dolby PWB.

Motor and Tape Mechanism PWBs Wiring

Wiring layout for Motor and Tape Mechanism PWBs.

Schematic Diagram Notes

Component Code Explanations

Explains conventions for resistors, capacitors, transistors, and LEDs.

Voltage Measurement Points

Waveforms of DVD Circuit

Troubleshooting Flowcharts

Disc Rotation and Pickup Issues

Flowchart for diagnosing problems with disc rotation and pickup.

No Disc Indication Troubleshooting

Flowchart for diagnosing 'No Disc' errors related to focus servo.

Recognition and Signal Issues

Flowcharts for diagnosing recognition, signal, and servo issues.

Picture/Sound and RF Signal Issues

Flowchart for diagnosing picture/sound operation and RF signal problems.

Integrated Circuit (IC) Data

Servo ECC IC (IC3701) Details

Pin functions and block diagram for the Servo ECC IC.

RF Signal Processor IC (IC3301) Details

Pin functions and block diagram for the RF Signal Processor IC.

Track Buffer Interface IC (IC3508) Details

Pin functions and block diagram for the Track Buffer Interface IC.

Motor Driver IC (IC3801) Details

Pin functions and block diagram for the Motor Driver IC.

DVD Microcomputer IC (IC3504) Details

Pin functions and block diagram for the DVD Microcomputer IC.

Dolby Decoder IC (IC504) Details

Pin functions and diagrams for the Dolby Decoder IC.

6-Ch Code IC (IC505) Details

Pin functions and diagrams for the 6-Ch Code IC.

Audio Processor IC (IC601) Details

Pin functions and diagrams for the Audio Processor IC.

Electronic Volume IC (IC602) Details

Pin functions and diagrams for the Electronic Volume IC.

System Microcomputer IC (IC701) Details

Pin functions and diagrams for the System Microcomputer IC.

I/O Expander ICs (IC702/181) Details

Pin functions and diagrams for I/O Expander ICs.

FL Display Layout

Anode Connection Mapping

Table mapping display segments to PWB pins for anode connections.

Parts Guide

How to Order Replacement Parts

Information on ordering replacement parts, including contact details.

Component Code Explanations

Explains conventions for resistors, capacitors, transistors, and LEDs.

Parts List: Integrated Circuits

Parts List: Resistors and Capacitors

Resistor Part Numbers (R101-R393)

List of resistors with part codes and values.

Capacitor Part Numbers (C101-C3317)

List of capacitors with part codes and values.

Parts List: Resistors (Continued)

Capacitor Part Numbers (C428-C7018)

Continues list of capacitors with part codes and values.

Resistor Part Numbers (R393-R635)

Continues list of resistors with part codes and values.

Parts List: Resistors (Continued)

Resistor Part Numbers (R635-R952)

Continues list of resistors with part codes and values.

Parts List: Resistors (Continued)

Resistor Part Numbers (R635-R952)

Continues list of resistors with part codes and values.

Parts List: Resistors (Continued)

Resistor Part Numbers (R3228-R3743)

Continues list of resistors with part codes and values.

Parts List: Resistors (Continued)

Resistor Part Numbers (R3739-R5035)

Continues list of resistors with part codes and values.

Parts List: Resistors and Connectors

Resistor Part Numbers (R5040-R940)

Continues list of resistors with part codes and values.

Connectors and Switches

Lists various connectors, switches, and other small parts.

Parts List: Other Service Parts

Miscellaneous Service Parts

Lists miscellaneous service parts like lenses, motors, and brackets.

Speaker Box Parts & Packing

Lists speaker box parts and packing materials.

Parts List: PWB Assemblies

Printed Wiring Board (PWB) Assemblies

Lists the various PWB assemblies for the system.

Speaker Box Parts & Packing (Continued)

Continues listing speaker box parts and packing materials.

Cabinet Exploded Views

Cabinet Exploded View (1/2)

Exploded view diagram showing the assembly of the main unit cabinet.

Cabinet Exploded View (2/2)

Exploded view diagram showing the assembly of the DVD mechanism and chassis.

Speaker Exploded Views

CP-DVD500 Speaker Assembly Details

Exploded view of the front speaker components.

Center Speaker Assembly Details

Exploded view of the center speaker components.

Surround Speaker Assembly Details

Exploded view of the surround speaker components.

Packing of the Set

Switch and Knob Settings for Packing

Shows the default positions for switches and knobs during packing.

Packaging Procedures for System Components

Instructions for packing the main unit and speakers.

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