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Siemens SIMOTICS HV M User Manual
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10.7
Main terminal box, type 9-103A 732.60
$
$
$
$
FD
89
:
Figure 10-5
Terminal box 9-103A 732.60
You can find information about spare parts in the Appendix.
See also
Technical data and drawings (Page 123)
Spare parts
10.7 Main terminal box, type 9-103A 732.60
SIMOTICS HV M 1RN76308PR900CG0-Z
Operating Instructions 07/2018
115
114
116
Table of Contents
Edition
4
Table of Contents
5
About These Instructions
11
Introduction
11
Disposal
11
Compiling Personal Documents
12
Information for those Responsible for the Plant
13
Safety Information
13
The Five Safety Rules
13
Qualified Personnel
14
Safe Handling
14
Electrostatic Sensitive Devices
16
Electromagnetic Fields When Operating Electrical Power Engineering Installations
17
Interference Immunity
17
Description
19
Table 3-1 Machine Design
19
Table 3-2 Machine Version with Type of Protection Ex Ec or Ex Na
20
Cooling Water Quality
23
Observing the Operating Mode
23
Preparations for Use
23
Safety-Related Aspects to Consider When Configuring the Plant
23
Insufficient Cooling Water Quality
24
Interlock Circuit for the External Fan Motor
24
Interlock Circuit for Anti-Condensation Heating
25
Noise Emission
25
Space Requirements
25
Voltage and Frequency Fluctuations During Line Operation
25
Phase Synchronization During Supply System Switching
26
Switching High-Voltage Motors
26
System-Inherent Frequencies
26
Torsional Loading of the Shaft Assembly
26
Table 4-1 Power Limits
27
Thermal Protection
27
Transport and Storage
27
Transport Markings
27
Checking the Delivery
28
Checking the Load Handling Attachments
28
Lifting and Transportation
29
Figure 4-1 Rotor Transport Lock with Two Screws in the Bearing Housing
31
Storage
32
Protecting the Cooling Water Circuit During Storage
34
Protection against Corrosion
34
Converter Operation
35
Rotational Speed Limit Values
35
Figure 4-2 Schematic Representation of a Single Drive
36
Insulated Bearings When Operating the Converter
36
Figure 4-3 Schematic Representation of a Tandem Drive
37
Table 5-1 Stator Winding Insulation Resistance at 40° C
42
Do Not Bridge the Bearing Insulation
44
Preparing the Mating Faces
44
Checking the Load Handling Attachments
45
Lift the Machine to Where It will be Installed, and Position It
45
Preconditions for Correct Alignment and Secure Attachment
45
Removing Anti-Corrosion Protection
45
Figure 5-1 Balancing Type on the Drive-End Side
47
Mounting the Output Elements
47
Lifting and Transportation
48
Putting the Machine down
50
Draining Condensation
51
Roughly Aligning the Machine
51
Installing the Machine
52
Safety Instructions for Installation
52
Aligning and Attaching the Machine to the Driven Machine
53
Preconditions for Smooth, Vibration-Free Operation
53
Selecting Bolts
53
Figure 5-2 Schematic Representation of Alignment of the Machine to the Driven Machine
54
Connecting the Cooling Water Supply
55
Connecting the Supply Lines
55
Figure 5-3 Areas for Mounting Parts
55
Surfaces for Mounted Parts or Cable Fixing Elements
55
Complete the Installation Work
57
Electrical Connection
59
Preparation
59
Selecting Cables
59
Route the Cable with an Appropriate Loop so that Water Can Drip off
60
Table 6-1 Terminal Designations Using the 1U1-1 as an Example
60
Terminal Designation
60
Connecting the Grounding Conductor
61
Table 6-2 Determining the Cross-Section of the Grounding Conductor
61
Terminal Box
61
Radio-Frequency Grounding for Converter Operation
62
Connecting the Machine for a Specific Direction of Rotation
63
Inserting and Routing the Cables
63
Inserting the Cable into the Terminal Box
63
Connecting Cables with Cable Lugs
64
Minimum Air Clearances
64
Table 6-3 Minimum Air Clearances
64
Connecting Aluminum Conductors
65
Internal Equipotential Bonding
65
Stepless Mating Face for Sealing in the Terminal Box Cover
65
Connecting the Auxiliary Circuits
66
Performing Connection Operations
66
Selecting Cables
66
Bringing Cables into the Auxiliary Terminal Box and Routing Them
67
Degree of Protection of the Auxiliary Terminal Box
67
Connecting an External Fan Motor
68
Connecting Temperature Monitoring for the Stator Winding
68
Internal Equipotential Bonding in the Auxiliary Terminal Box
69
Terminating the Connection Work (Auxiliary Circuit)
70
Commissioning
71
Prior to Commissioning
71
Commissioning an External Fan
73
Greasing the Roller Bearings Prior to Commissioning
73
Overvoltages When Switching High-Voltage Motors
74
Test Run
75
Operation
77
Safety Instructions in Operation
77
Switching on with the Anti-Condensation Heating Active
78
Regreasing Roller Bearings
79
Switching off
79
Switching on the Machine
79
Avoidance of Condensation or Formation of Condensation Within the Machine
80
Avoidance of Frost and Corrosion Damage to the Air-To-Water Heat Exchanger
80
Stoppages
80
Switching on Again after an Emergency Switching-Off
80
Avoidance of Damage to Roller Bearings During Stoppages
81
Measuring the Insulation Resistance after an Extended Stoppage
81
Decommissioning the Machine
82
Faults
82
Inspections in the Event of Faults
82
Re-Commissioning the Machine
82
Electrical Faults
83
Mechanical Faults
83
Table 8-1 Electrical Faults
83
Table 8-2 Mechanical Faults
83
Roller Bearing Faults
84
Table 8-3 Rolling Bearing Faults
84
Cooling System Faults
85
Table 8-4 Cooling System Faults
85
Table 8-5 Cooling System Faults
85
Inspection and Maintenance
87
Maintenance
87
Safety Instructions for Inspection and Maintenance
87
Inspections in the Event of Faults
88
First Service after Installation or Repair
89
General Inspection
90
Servicing the Air-To-Water Heat Exchanger
90
Assessing the Roller Bearings
91
Regreasing Intervals and Types of Grease for Operating Roller Bearings
91
Table 9-1 Criteria for Selecting Roller Bearing Greases
91
Table 9-2 Roller Bearing Greases for Vertical and Horizontal Types of Construction
92
Table 9-3 Alternative Greases with NLGI Class 2 for Motors of Horizontal Construction
93
Table 10-1 Spare Parts for the Stator and Rotor
111
Table 10-2 Spare Parts for the Top Enclosure
112
Roller Bearings, de
113
Table 10-3 Spare Parts for Roller Bearings, de
113
Roller Bearings, NDE
114
Table 10-4 Spare Parts for Roller Bearings, NDE
114
Main Terminal Box, Type 9-103A 732.60
115
Auxiliary Terminal Box 1XB9014
116
Disposal
117
Preparing for Disassembly
117
Rohs - Restricting the Use of Certain Hazardous Substances
117
Dismantling the Machine
118
Disposal of Components
118
Service and Support
121
Table B-1 Tightening Torques for Bolted Connections with a Tolerance of ±10
123
Technical Data and Drawings
123
Tightening Torques for Screw and Bolt Connections
123
Maximum Weights of the Coupling
124
Quality Documents
127
Additional Documents
129
Index
131
Reducing Bearing Currents
38
Assembly
39
Preparations for Installation
39
Requirements for Installation
39
Insulation Resistance and Polarization Index
40
Parts Delivery
40
Testing the Insulation Resistance and Polarization Index
41
Top Enclosure
112
Removing Spent Grease
94
Cleaning Cooling Air Ducts and Passages
95
Cleaning the Air-To-Water Heat Exchanger
95
Servicing the External Fan
95
Maintaining Terminal Boxes
96
Maintaining the Anti-Condensation Heating
96
Measuring the Insulation Resistance During the Course of Maintenance Work
97
Touch up any Damaged Paintwork
97
Corrective Maintenance
98
Prepare Servicing Work
98
Air-To-Water Heat Exchanger
99
Top Enclosure
99
Removing the Top Enclosure
100
Mounting the Top Enclosure
101
Removing Roller Bearings
102
Roller Bearings
102
Removing the Labyrinth Sealing Ring
103
Remove V Ring for Roller Bearing Seal
104
Fitting V Ring for Roller Bearing Seal
105
Installing the Labyrinth Sealing Ring
105
Installing Felt Rings for the Inner Bearing Seal
106
Seal the Motor
107
Ordering Data
109
Spare Parts
109
Ordering Spare Parts Via the Internet
110
Stator and Rotor
111
4
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Siemens SIMOTICS HV M Specifications
General
Brand
Siemens
Model
SIMOTICS HV M
Category
Engine
Language
English
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