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Siemens SINAMICS G120 CU240B-2 User Manual

Siemens SINAMICS G120 CU240B-2
290 pages
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Answers for industry.
SINAMICS
SINAMICS G120
Frequency inverter
with the Control Units CU240B-2 CU240E-2
CU240B-2 DP CU240E-2 DP
CU240E-2 F
CU240E-2 DP-F
Operating Instructions · 07/2010

Table of Contents

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Siemens SINAMICS G120 CU240B-2 Specifications

General IconGeneral
Product type designationSINAMICS G120 CU240B-2
Digital inputs6
Analog inputs2
Rated currentAccording to connected Power Module
Output currentAccording to connected Power Module
Control MethodVector control, V/f control
Communication InterfacesUSS, Modbus RTU
Protection ClassIP20
Operating temperature range-10 to +50 °C
Storage temperature range-40 to +70 °C
Relative humidity95% non-condensing

Summary

Introduction

About this manual

Details the manual's purpose and intended audience.

Guide through this manual

Provides an overview of the manual's structure and content.

Overview of documentation

Lists available manuals and software for SINAMICS G120 applications.

Adapting the inverter in line with the application

Explains how to commission the inverter to match specific drive tasks and motor characteristics.

Frequently required parameters

Lists essential parameters for common inverter setup and configuration tasks.

Extended scope for adaptation

Explores advanced adaptation capabilities beyond basic commissioning using BICO technology.

Description

Modularity of the converter system

Explains the modular design of SINAMICS G120 inverters for versatile applications.

Overview of Control Units

Details the different Control Unit types and their features, including safety and fieldbus options.

Power Module

Describes Power Module types, frame sizes, and degrees of protection available.

Reactors and filters

Lists permitted combinations of line-side and load-side components like reactors and filters.

Connecting

Procedure for installing the frequency inverter

Provides a step-by-step guide for installing the frequency inverter, including prerequisites.

Installing the Power Module

Covers the installation of Power Modules, including mounting options and dimensions.

Installing Control Unit

Guides the installation of the Control Unit onto the Power Module and describes its interfaces.

Commissioning

Typical commissioning scenarios

Outlines common scenarios and provides a commissioning procedure flowchart.

Preparing commissioning

Covers prerequisites and initial checks before starting the commissioning process.

Commissioning with factory settings

Details how to use factory settings for basic applications and lists essential parameters.

Commissioning with the BOP-2

Explains how to use the Basic Operator Panel-2 for inverter commissioning and parameter adjustment.

Commissioning with STARTER

Guides the process of commissioning the inverter using the STARTER PC tool.

Back-up the settings and transfer

Covers methods for backing up and transferring inverter settings using memory cards or PC tools.

Restoring the factory setting

Details the process of resetting inverter parameters back to their factory default settings.

Configuring the terminal block

Digital inputs

Describes the pre-assigned functions of digital inputs and how to configure them.

Fail-safe digital input

Explains the setup for fail-safe digital inputs, essential for safety functions like STO.

Digital outputs

Details the available digital outputs and how to change their assignment to various signals.

Analog inputs

Covers the configuration of analog inputs for voltage or current signals and their scaling.

Analog outputs

Explains how to use analog outputs to display signals like actual speed or voltage.

Connection to a fieldbus

Data exchange via the fieldbus

Explains how analog signals are scaled for fieldbus data exchange.

Communication via PROFIBUS

Details the process for configuring and establishing communication via PROFIBUS.

Communication via RS485

Describes communication protocols over RS485, including USS and Modbus RTU.

Functions

Overview of the inverter functions

Provides a comprehensive overview of the inverter's various operational functions.

Inverter control

Explains how the inverter controls motor start, stop, and direction using digital inputs.

Command sources

Defines where the inverter receives its control commands from, such as digital inputs or fieldbus.

Setpoint sources

Describes how the inverter receives its setpoint, including analog inputs, fieldbus, and potentiometers.

Setpoint calculation

Explains how setpoints are modified by limits and the ramp-function generator.

Motor control

Compares V/f control and vector control techniques for induction motors.

Protection functions

Covers inverter and motor protection features against overtemperature, overcurrent, and overvoltage.

Technological functions

Introduces advanced functions like braking, automatic restart, PID control, and logic blocks.

Safe Torque Off (STO) safety function

Describes the commissioning and implementation of the STO safety function via fail-safe digital inputs.

Switchover between different settings

Covers how to switch between different parameter sets (Command Data Sets) for various operating modes.

Service and maintenance

Replacing the inverter components

Provides guidance on replacing Power Modules and Control Units without needing full recommissioning.

Replacing the Control Unit

Details the procedure for replacing a Control Unit, with and without a memory card backup.

Replacing the Power Module

Outlines the steps for replacing a Power Module and the subsequent acceptance test for safety functions.

Alarms, faults and system messages

Operating states indicated on LEDs

Explains the meaning of the inverter's status indications via RDY, BF, and SAFE LEDs.

Alarms

Describes alarm properties, the alarm buffer, and how alarms are signaled and saved.

List of warnings

Provides a list of common warnings, their causes, and recommended remedies.

Faults

Details how faults are signaled, the fault buffer, and fault acknowledgement procedures.

List of faults

Lists common faults, their causes, and remedies for troubleshooting inverter issues.

Technical data

Technical data, CU240B-2 Control Unit

Presents detailed technical specifications for the CU240B-2 Control Unit.

Technical data, CU240E-2 Control Unit

Provides detailed technical specifications for the CU240E-2 Control Unit.

Technical data, Power Modules

Covers technical data for Power Modules, including overload capabilities and general specifications.

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