Table of Contents5

About These Instructions17

Introduction17

Qualified Personnel19

Safety Instructions19

The Five Safety Rules19

Warning Symbol on the Device19

Safe Handling20

Electromagnetic Fields in Electrical Power Engineering Installations23

Components that Can be Destroyed by Electrostatic Discharge (ESD)24

Information for Nominated Persons in Control of an Electrical Installation25

Proper Usage25

Security Information26

Grounding Concept27

Installation Site Safety27

Measures for Operator Protection in Electromagnetic Fields28

Residual Risks28

Applications31

Description31

Safety Components and Functions31

Safety Concept31

External Safety Components32

Protection and Monitoring Functions of Internal Components32

Components33

Design33

Protection and Monitoring Functions for External Components33

Design of the Basic Line Module34

Design of the Motor Module35

Description of the Components36

Gating36

Operating Principle36

SINAMICS Control Unit36

Terminal Modules36

Electromechanical Door Interlock System37

Precharging37

Circuit-Breaker (Provided by the Customer)38

Converter Transformer38

Make-Proof Grounding Switch38

Power Stack Adapter39

Actual Value Acquisition41

Common Power Supply41

Field of Application41

Design42

Connections43

Interface Description43

DM10 Diagnostics Module44

Functions44

Figure 3-8 Logical Design of the DM10 Diagnosis Module45

Interface Description of the Connectors46

Signal Processing50

Figure 4-3 Lifting Bar Label79

Transporting Transportation Units Packed in Boxes80

Removing the Packaging81

Unpacking81

Lifting the Cabinet off the Transport Pallet82

Removing Load Securing Devices82

Opening Doors in Preparation for Use83

Checking the Shock and Tilt Indicators Inside the Cabinet84

Safety Instructions for Assembly87

Removing Transport Rails88

Screwing the Transport Units Together88

Tools Required88

Figure 5-2 Screwing Cabinets Together89

Connecting Cabinets90

Connecting to the Foundation90

Connecting the DC Bus91

Connecting the Interface Terminals92

Connecting the Water Circuits93

Removing the Dust Protection Cover94

Tools Required94

Removing the Dust Protection Cover of the Closed-Loop Control Cabinet95

Removing the Dust Protection Cover of the Inverter Cabinet96

Removing the Dust Protection Cover of the Rectifier Cabinet97

Installing the Battery of the Uninterruptible Power Supply99

Figure 5-11 Install Battery100

Electrical Connection101

Safety Instructions for Electrical Connections101

Electromagnetic Compatibility103

Figure 6-1 Shield Connection Using a Clip105

Potential Concept106

Connection107

Electrical Requirements107

Manually Unlocking Power-Unit Doors107

Table 6-1 Dimensioning Cables107

Table 6-2 Cable Cross-Sections107

Connecting Power Cables108

Preparations for Connecting the Power Cables108

Connect the Power Cable to the Motor and the Supply System109

Figure 6-5 Connection of the Supply-System Power Cable110

Table 6-3 Drive and Motor Connection Terminals110

Connect the Auxiliary Voltage111

Connecting Ground111

Connecting the Control Cables to the Circuit-Breaker for the Capacitor Release (Option N20)112

Connecting the Encoder to the SMC30 Sensor Module113

Figure 6-8 Connecting the External Encoder to the SMC30 Sensor Module114

Connecting the Re-Cooling Unit to the Drive115

Interconnecting Optional Connections115

Fastening the Cable Ducts with Cable Ties116

Start-Up117

Venting the Converter117

Description and Configuration of the PROFIBUS Interface119

Hardware Components Required for PROFIBUS Communication119

PROFIBUS Interface, Diagnostics Leds, Address Switches120

Table 7-1 PROFIBUS Interface X126121

Table 7-2 Description of the DP1 Leds121

Connecting PROFIBUS Cables122

Setting the PROFIBUS Address Switches123

Requirements for Communication Via PROFIBUS124

Operation125

Safety Instructions for Operation125

AOP30 Operator Panel126

General Information about the AOP30 Operator Panel126

Operation Via the AOP30 Operator Panel126

Basic Operation of the AOP 30128

Buttons of the AOP30128

Figure 8-2 Menu Structure of the AOP 30129

Configuration of the AOP30 Operator Panel131

Vector Control166

U/F Control169

Analog and Digital Inputs/Outputs170

Analog Outputs170

Digital Outputs173

Digital Inputs/Outputs174

Additional Settings for Analog Outputs175

Scaling the Input Signal of the Analog Inputs178

Insulation Monitoring179

Monitoring Functions and Protective Functions179

DC-Link Short-Circuiter180

Tripping of the Circuit-Breaker in Case of Undervoltage180

VDC-Max Closed-Loop Control181

Controlled Stop, EMERGENCY STOP Category 1183

Fan Monitoring183

Speed Monitoring with Incremental Encoder183

External Alarms and Faults184

Fault and System Messages184

Message from the Grounding Switch184

Diagnosis185

Indicating and Rectifying Faults185

Diagnostics Via Leds186

Replacing the Powercard214

Replacing the Operator Panel218

Replacing the Compactflash Card219

Replacing the Precharging Transformer219

Replacing the Precharging Rectifier221

Replacing the AVT Combination Module222

Replace the Sponge for the Leak Detector223

Replacing Fuses223

Replacing the Power Stack Adapter224

Spare Parts227

Disposal229

Disposing of Packaging Material229

Removing Device Components and Old Devices229

Service & Support231

B.1 Technical Specifications233

Notes about Technical Specifications233

Standards and Regulations233

Technical Data and Drawings233

Technical Specifications233

Connection Variant: 24-Pulse Supply with Series Connection of Two Basic Line Modules (Option N15, Y15)234

General Technical Specifications of the Drive234

Series Connection Variant of Basic Line Modules (Option N15)234

Technical Specifications of the Common Power Supply237

Control Pulpit Interface (Terminal Modules TM31 and TM15)238

Technical Specifications of the Diagnostics Module DM10238

Terminal Assignments238

Terminal Assignment of the NAMUR Terminal Strip (Option B00)239

Circuit-Breaker Interface240

B.2.4 Interfaces of the Power Stack Adapter241

Gating of the Power Semiconductors241

Interfaces of the Power Stack Adapter241

Selecting Safe Torque off241

Actual Value Channels242

B.2.4.3 Actual Value Channels242

DRIVE-Cliq Interface242

Trip Line242

Analog and Digital Outputs243

Switch for the Analog Inputs243

Analog and Digital Inputs and Temperature Sensor Connections244

Electronics Power Supply245

Checklists and Forms247

Mechanical Installation: Checklist247

Checklist for Electrical Installation248

Index253

Brand	Siemens
Model	SINAMICS GM150
Category	DC Drives
Language	English

Siemens SINAMICS GM150 User Manual

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