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Siemens SINAMICS G115D User Manual

Siemens SINAMICS G115D
600 pages
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OPERATING INSTRUCTIONS
Edition
Distributed drive for conveyor applications
07/2023
www.siemens.com/drives
SINAMICS
SINAMICS G115D Wall Mounted

Table of Contents

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Siemens SINAMICS G115D Specifications

General IconGeneral
TypeSINAMICS G115D
Frequency Range0 Hz to 550 Hz
Safety IntegratedSTO (Safe Torque Off)
Relative Humidity5% to 95% (non-condensing)
Mounting TypeWall-mounted
Input Voltage380 V to 480 V AC
Communication InterfacesPROFIBUS, PROFINET, USS, Modbus RTU
Control MethodVector Control
Shock ResistanceIEC 60068-2-27
Protection ClassIP65

Summary

Changes in the manual

1.1 Changes in the manual

Details modifications made to the manual for the 07/2023 Edition.

Fundamental safety instructions

2.1 General safety instructions

Covers essential safety precautions for electrical devices, including shock, fire, and mechanical hazards.

Overview of the SINAMICS G115D drive

3.1 System overview

Introduces the SINAMICS G115D as a compact drive for conveyor technology applications.

3.2 Scope of delivery

Lists the components included in the delivery of the SINAMICS G115D Wall Mounted drive.

3.3 Directives and standards

Explains the directives and standards the product complies with, including EMC and RoHS.

3.4 Optional components

Details optional components available for the SINAMICS G115D, such as braking resistors and connectors.

Mounting

4.1 Mounting the G115D Wall Mounted drive

Provides instructions and diagrams for mounting the converter, including orientations and clearances.

4.2 Mounting the optional components

Covers the mounting procedures for optional components like braking resistors and smart access modules.

Wiring

5.1 EMC installation guidelines

Outlines measures to limit electromagnetic interference (EMI) and ensure correct installation.

5.2 Permissible line supplies

Details the permissible line supply systems (TN, TT, IT) and requirements for protective conductors.

5.3 Requirements for the protective conductor

Specifies requirements for the protective conductor, including cross-sections and bonding.

5.8 Cables and connectors

Provides specifications for cables, connectors, and tools, including temperature ratings and maximum lengths.

Commissioning

6.1 Commissioning guidelines

Provides an overview of the commissioning process, including preparing, quick commissioning, and advanced commissioning.

6.2 Commissioning tools

Introduces PC tools like Startdrive and SINAMICS G120 Smart Access for commissioning.

6.4 Quick commissioning

Details methods for quick commissioning using DIP switches, PC tools, or Smart Access.

6.6 Restoring the factory settings

Describes how to restore the converter to its factory settings, including safety functions.

Advanced commissioning

7.1 Overview of converter functions

Provides a functional overview of the converter, including setpoints, commands, protection, and motor control.

7.4 Controlling clockwise and counter-clockwise rotation via digital inputs

Details methods for controlling motor rotation using two or three commands via digital inputs.

7.5 Drive control via PROFINET

Covers communication via PROFINET IO, telegrams, and protocol details.

7.6 Drive control via Ethernet/IP

Explains configuring communication via Ethernet/IP, including supported objects and assemblies.

7.11 Motor holding brake

Covers the function of the motor holding brake and its commissioning.

7.15 Safe Torque Off (STO) safety function

Explains how to commission the STO safety function as a basic function for control via a fail-safe digital input.

7.16 Safely Limited Speed (SLS)

Details the SLS function which monitors motor speed and stops the motor if the limit is exceeded.

7.17 Setpoints

Explains how the converter receives its main setpoint from the setpoint source, typically specifying motor speed.

7.20 Motor control

Covers alternative methods for ensuring motor speed follows the setpoint, including U/f control and vector control.

Data backup and series commissioning

8.1 Transferring settings using a memory card

Explains how to transfer parameter settings to and from a memory card for backup and series commissioning.

8.2 Transferring settings using a PG/PC

Details transferring parameter settings to a PG/PC using Startdrive or SINAMICS G120 Smart Access.

8.5 Know-how protection

Describes how know-how protection prevents unauthorized reading of converter settings, with options for copy protection.

Alarms, faults and system messages

9.1 Status LED overview

Explains the meaning of the LEDs on the converter to indicate operational states, faults, and communication.

9.5 Faults, fault buffer and fault history

Details faults, their properties, and how they are stored in the fault buffer and history.

9.6 List of alarms and faults

Provides a comprehensive list of alarms and faults with their causes and remedies.

Corrective maintenance

10.1 Spare parts compatibility

Discusses product maintenance, hardware changes, and spare parts compatibility.

10.2 Replacing the converter

Explains how to replace the converter, including hardware replacement and know-how protection.

10.3 Replacing the spare parts

Details how to replace spare parts, including electronic modules and fan units.

10.6 Firmware upgrade and downgrade

Covers procedures for upgrading and downgrading converter firmware, including preparation and potential issues.

Technical data

11.1 Technical data of the G115D wall-mounted converter

Provides detailed electrical data, environmental conditions, and EMC compatibility information for the converter.

11.1.6 Derating data

Provides derating data related to installation altitude, surrounding temperature, and pulse frequency.

11.4 Electromagnetic compatibility of the converter

Explains EMC and the requirements placed on variable speed drive systems by IEC/EN 61800-3.

11.5 Protecting persons from electromagnetic fields

Covers protection of workers from electromagnetic fields according to European EMF Directive and ICNIRP limits.

Additional information on the SIMOGEAR geared motor

12.1 General information geared motor with SINAMICS G115D Motor Mounted / Wall Mounted

Provides general information on hazard types, obligations, rating plates, and surface treatment for geared motors.

12.2 Specific data motor

Contains general motor information, including usage, standards, and descriptions of motor types.

12.3 Specific data gearbox

Introduces specific data for SIMOGEAR gearboxes, including general information, use, and technical descriptions.

Appendix

A.1 Interconnecting signals in the converter

Explains the functions implemented in the converter and how blocks are interconnected using parameters.

A.2 Acceptance tests for the safety functions

Provides recommendations for acceptance tests of safety functions, including STO.

A.3 Manuals and technical support

Lists available manuals and technical support resources for the product.

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