Still LTX 80 - Nameplate

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30 1191 801 15 51 EN - 02/2021 - 10

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Table of Contents5
Introduction11
Your Industrial Truck12
General12
CE Labelling12
Copyright and Property Rights12
EC Declaration of Conformity13
Nameplate14
Rules for the Operating Company of Industrial Trucks14
Eco-Design Requirements for Electric Motors and Variable Speed Drives15
Spare Parts List16
Correct Use17
Description of Use and Climatic Conditions18
Unauthorised Use18
Explanation of Symbols Used19
Disposing of Components and Batteries19
Safety21
Driver Safety Guidelines22
Safety Regulations for Handling Consumables24
Permissible Consumables24
Oils24
Hydraulic Fluid25
Battery Acid25
Disposal of Consumables26
Emissions27
Noise Emission Values27
Vibration Values for Upper Limbs27
Residual Dangers, Residual Risks27
Stability28
In Case of Tip-Over28
Definition of Responsible Persons30
Operating Company30
Specialist30
Drivers30
Safety Test32
Regular Safety Inspection of the Tow Tractor32
Overviews34
General View of the Tow Tractor34
General View of the Carrier35
Control and Display Components36
Display36
Markings37
Tow Tractor Labels37
Carrier Labels38
Serial Number39
Use41
Technical Description42
Checks and Actions Prior to Commissioning44
Check All Controls and Their Operation44
Checking Tyre Pressure and Condition44
Checking the Battery Charge Status45
Checking the Interlocks45
Checking the Foot Brake46
Check Emergency Shutdown47
Top up the Windscreen Washer Bottle47
Verification of Manual Tow Coupling48
Check the Automatic Trailer Coupling (if Fitted)48
Truck Operating Instructions49
The Nameplate50
Display51
The Tow Tractor Start-Up Screen51
Steering Knobs51
Using the Display52
Adjusting the Display54
Driver's Compartment Settings56
Safety Guidelines for Adjustment Work56
Steering Column Adjustment56
Seat Belt (Optional)57
Safety Guidelines for Driving a Tow Tractor58
Entering and Exiting the Tow Tractor59
Driving the Tow Tractor60
Definition of Directions60
Tow Tractor Ignition Using the Key60
Starting the Tow Tractor with an Electronic Key61
Start-Up62
Dead Man's Pedal Option62
Forwards Travel63
Backwards Driving64
Tow Tractor Braking65
Emergency Stop66
Operating Blue Q Mode66
Operating the Drive Programme Selection Button67
Operating the Horn68
Starting on an Incline69
Operating the Fleetmanager™ Option70
Description of the Fleetmanager Option70
Commissioning a Tow Tractor Equipped with the Fleetmanager™ Option71
Fleetmanager™ Option: Colour Code for the Leds73
Logging off a Tow Tractor Equipped with the Fleetmanager™ Option75
Lighting78
Using the Signal Lights78
Using the Direction Indicators79
Using the Hazard Warning Light80
Using the Cab Interior Light80
Using the Rotating Beacon (Optional)81
Towing82
Safety Guidelines82
Using the Manual Coupling83
Using the Automatic Coupling84
Using Electric Tow Coupling85
Inching Mode Option87
Loading the Platform89
Loading Trailers90
Towing a Trailer90
Liftrunner System Equipment Option92
Optional Equipment96
Pedestrian "Slow Travel" Option96
Cab Option97
Windscreen Wiper Option98
Heating/Demisting Option98
Automatic Lights Option99
Electrolyte Level Display Option99
Stvzo (German Road Traffic Licensing Regulations) Option (Intended for the German Market)100
Parking the Tow Tractor101
Battery102
Battery Type102
Accessing the Battery103
Battery Connection105
Charging the Battery Using an External Charger106
General Information on the On-Board Charger108
Using the On-Board Charger (Optional)108
Charging the Battery with Opportunity Charging (Optional)111
Changing the Battery with the Fork off Tool115
Changing the Battery with the Roll off Tool118
Handling the Truck in an Emergency120
Precautions before Towing the Tractor120
Towing the Tractor120
Handling the Tow Tractor in Specific Situations122
Transporting the Tow Tractor122
Slinging the Tow Tractor124
Jacking the Tow Tractor126
Maintenance127
General Maintenance Information128
General128
Servicing and Maintenance Personnel Training and Qualification129
Battery Maintenance Staff129
Maintenance Operations that Do Not Require Special Training129
Ordering Spare Parts and Consumables129
Safety Guidelines for Maintenance130
Servicing and Maintenance Measures130
Working on the Electrical Equipment130
Safety Devices130
Technical Data for Inspection and Maintenance131
Recommended Lubricants132
Removing the Cover to Access the Technical Compartment133
Maintenance Schedule as Required135
1000-Hour Maintenance Schedule135
3000-Hour/Two-Year Maintenance Plan136
Chassis, Bodywork and Fittings137
Cleaning the Tow Tractor137
General Information on Battery Maintenance141
Check that the Wheel Nuts Are Fitted Securely142
Checking the Condition and Pressure of the Tyres142
Cleaning the Battery and the Battery Compartment142
Checking the Seat Belt144
Checking the Condition and Operation of the Signal Lights145
Cleaning the Heater146
Checking and Lubricating the Automatic Tow Coupling147
Checking the Braking System147
Driver's Compartment149
Checking and Lubricating the Driver's Seat149
Checking and Lubricating the Latches and Hinges149
Transmission150
Cleaning and Checking the Gearbox Breather150
Draining and Filling the Drive Axle151
Chassis152
Checking and Lubricating the Steering Chain152
Checking the Front Suspension153
Lubricating the Front Suspension153
Checking and Lubricating the Front Wheel Bearing154
Checking the Brake Fluid Level154
Changing the Brake Fluid155
Checking the Front and Rear Brake Shoes156
Checking the Drive Axle Rubber Shock Mounts156
Checking the Drive Axle Suspension Bushes157
Maintaining the Liftrunner System Equipment157
Electrical Equipment158
Checking the Fuses158
Checking the Battery Acid Level and Electrolyte Density159
Checking the Condition and Secure Attachment of Electrical Connections and Cables160
Checking the Battery and the Condition of the Battery Cable161
Cleaning the Opportunity Charging Equipment162
Decommissioning and Storage163
Tow Tractor Storage163
Permanent Putting out of Commission (Destruction)164
Technical Specifications165
Datasheet for the Tow Tractor166
Towing Diagram for the Tow Tractor170
Datasheet for the Transponder174
Towing Diagram for the Transponder179

Still LTX 80 - Nameplate

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