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GSX-R1000 2007
Page 516 (Rear Combination Light Installation)
Suzuki GSX-R1000 2007 - Rear Combination Light Installation
549 pages
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10-38 SERVICING INFORMATION
REAR COMBINATION LIGHT INSTALLATION
5 N·m (0.5 kgf-m, 3.5 lb-ft)
2.75 N·m (0.275 kgf-m, 2.0 lb-ft)
2.75 N·m (0.275 kgf-m, 2.0 lb-ft)
(a)
(b)
(b)
(c)
(a)
(b)
(c)
515
517
Table of Contents
Main Page
Foreword Group Index
2
Table of Contents
2
General Information
4
Warning/Caution/Note
4
General Precautions
4
Suzuki Gsx-R1000K7 ('07-Model)
6
Serial Number Location
6
Fuel, Oil and Engine Coolant Recommendation
7
Fuel (for Usa and Canada)
7
Fuel (for Other Countries)
7
Engine Oil (for Usa)
7
Engine Oil (for Other Countries)
7
Brake Fluid
7
Front Fork Oil
8
Engine Coolant
8
Water for Mixing
8
Anti-Freeze/Engine Coolant
8
Liquid Amount of Water/Engine Coolant
8
Break-In Procedures
9
Cylinder Identification
9
Information Labels
10
Specifications
11
Dimensions and Dry Mass
11
Engine
11
Drive Train
11
Chassis
12
Electrical
12
Capacities
12
Periodic Maintenance
13
Engine
14
Lubrication Points
15
Periodic Maintenance Schedule
14
Periodic Maintenance Chart
14
Procedures
16
Maintenance and Tune-Up Procedures
16
Air Cleaner
16
Spark Plug
17
Valve Clearance
19
Engine Oil and Oil Filter
24
Exhaust Control Valve
25
Evaporative Emission Control System (E-33 Only)
26
Fuel Line
26
Pair (Air Supply) System
26
Throttle Valve Synchronization
26
Throttle Cable Play
27
Clutch
28
Cooling System
30
Drive Chain
33
Brake
35
Brake Pedal Height
37
Tire Tread Depth
39
Tires
39
Front Fork
40
Rear Suspension
40
Steering
40
Exhaust Pipe Bolt and Muffler Bolt
41
Chassis Bolts and Nuts
42
Compression Pressure Check
44
Compression Test Procedure
44
Oil Pressure Check
45
Sds Check
46
Data at the Time of Racing
47
Engine
50
Engine Components Removable with Engine in Place
51
Engine Removal and Installation
52
Engine Removal
52
Engine Installation
59
Engine Disassembly
64
And Service
79
Engine Components Inspection and Service
79
Cmp Sensor
79
Cylinder Head Cover
79
Pair Reed Valve
79
Camshaft
80
Cam Chain Tension Adjuster
82
Cam Chain Guide
83
Cam Chain Tensioner
83
Cylinder Head and Valve
83
Clutch
91
Clutch Lifter
93
Oil Pump
94
Generator
95
Starter Clutch
95
Gearshift System
96
Water Pump
96
Oil Pressure Regulator
97
Oil Strainer
97
Transmission
98
Cylinder
101
Piston and Piston Ring
102
Piston Diameter
102
Piston Ring Thickness
103
Piston Ring End Gap
104
Crankcase
105
Balancer Shaft
112
Balancer Shaft Journal Bearing
112
Crankshaft and Conrod
114
Crankshaft Runout
114
Crankshaft Journal Bearing
118
Crankshaft Thrust Bearing
121
Engine Reassembly
123
Fi System Diagnosis
156
Precautions in Servicing
158
Electrical Parts
158
Fuse
159
Switch
159
Ecm/Various Sensors
159
Electrical Circuit Inspection Procedure
161
Using the Multi-Circuit Tester
164
Fi System Technical Features
165
Injection Time (Injection Volume)
165
Compensation of Injection Time (Volume)
166
Injection Stop Control
166
Fi System Parts Location
167
Fi System Wiring Diagram
169
Ecm Terminal
170
Self-Diagnosis Function
172
User Mode
172
Dealer Mode
173
Tps Adjustment
176
Fail-Safe Function
177
Fi System Troubleshooting
179
Customer Complaint Analysis
179
Visual Inspection
180
Self-Diagnostic Procedures
181
Self-Diagnosis Reset Procedure
181
Use of Sds Diagnostic Procedures
182
Use of Sds Diagnosis Reset Procedure
183
Show Data When Trouble (Displaing Data at the Time of Dtc)
184
Malfunction Code and Defective Condition
185
C11" (P0340) Cmp Sensor Circuit Malfunction
191
C12" (P0335) Ckp Sensor Circuit Malfunction
193
C13" (P0105-H/L) Iap Sensor Circuit Malfunction
195
C14" (P0120-H/L) Tp Sensor Circuit Malfunction
200
C15" (P0115-H/L) Ect Sensor Circuit Malfunction
204
C21" (P0110-H/L) Iat Sensor Circuit Malfunction
208
C22" (P1450-H/L) Ap Sensor Circuit Malfunction
212
C23" (P1651-H/L) to Sensor Circuit Malfunction
217
C24" (P0351), "C25" (P0352), "C26" (P0353) or "C27" (P0354) IGNITION SYSTEM MALFUNCTION
220
C28" (P1655) Stv Actuator Circuit Malfunction
221
C29" (P1654-H/L) Stp Sensor Circuit Malfunction
224
C31" (P0705) Gp Switch Circuit Malfunction
228
C32" (P0201), "C33" (P0202), "C34" (P0203) or "C35" (P0204) PRIMARY FUEL INJECTOR CIRCUIT MALFUNCTION
230
C36" (P1764), "C37" (P1765), "C38" (P1766) or "C39" (P1767) SECONDARY FUEL INJECTOR CIRCUIT MALFUNCTION
232
C40" (P0505 or P0506 and P0507) ISC VALVE CIRCUIT MALFUNCTION
234
C41" (P0230-H/L) Fp Relay Circuit Malfunction
238
C41" (P2505) Ecm/Pcm Power Input Signal Malfunction
241
C42" (P01650) Ig Switch Circuit Malfunction
242
C44" (P0130/P0135) Ho2 Sensor (Ho2S) Circuit Malfunction
243
C46" (P1657-H/L or P1658) EXCV ACTUATOR CIRCUIT MALFUNCTION
247
C49" (P1656) Pair Control Solenoid Valve Circuit Malfunction
256
C60" (P0480) Cooling Fan Relay Circuit Malfunction
258
C91" (P0500) Vehicle Speed Sensor Circuit Malfunction
261
C93" (P1769) Steering Damper Solenoid Valve Circuit Malfunction
263
Sensors
266
Cmp Sensor Inspection
266
Cmp Sensor Removal and Installation
266
Ckp Sensor Inspection
266
Ckp Sensor Removal and Installation
266
Iap Sensor Inspection
266
Iap Sensor Removal and Installation
266
Tp Sensor Inspection
266
Tp Sensor Removal and Installation
266
Tps Adjustment
266
Ect Sensor Inspection
267
Ect Sensor Removal and Installation
267
Iat Sensor Inspection
267
Iat Sensor Removal and Installation
267
Ap Sensor Inspection
267
Ap Sensor Removal and Installation
267
To Sensor Inspection
267
To Sensor Removal and Installation
267
Stp Sensor Inspection
268
Stp Sensor Removal and Installation
268
Stp Sensor Adjustment
268
Ho2 Sensor Inspection
268
Ho2 Sensor Removal and Installation
268
Fuel System and Throttle Body
269
Fuel System and Throttle
269
Fuel Delivery System
270
Fuel System
271
Fuel Tank Lift-Up
271
Fuel Tank Installation
272
Fuel Tank Removal
272
Fuel Pressure Inspection
273
Fuel Discharge Amount Inspection
274
Fuel Pump Inspection
274
Fuel Pump Relay Inspection
275
Fuel Pump and Fuel Filter Removal
276
Fuel Mesh Filter Inspection and Cleaning
278
Fuel Pump and Fuel Mesh Filter Installation
279
Throttle Body
281
Construction
281
Air Cleaner Box Removal
282
Throttle Body Removal
283
Throttle Body Disassembly
284
Inspection
287
Throttle Body Cleaning
287
Throttle Body Reassembly
288
Throttle Body Installation
290
Stp Sensor Adjustment
291
Fuel Injector Inspection
292
Fuel Injector Installation
292
Fuel Injector Removal
292
Isc Valve Inspection
293
Isc Valve Installation
293
Isc Valve Removal
293
Isc Valve Pre-Set
294
Throttle Valve Synchronization
295
Exhaust System
298
Exhaust System
299
Exhaust Control System
299
Operation
300
Excv (Exhaust Control Valve)
301
Excva (Exhaust Control Valve Actuator) and Excv (Exhaust Control Valve)
301
Excva Removal
301
Excva Pulley Inspection
302
Excva Installation
303
Excv Cable Replacement
304
Excva Inspection
304
Excva Adjustment
307
Muffler, Muffler Chamber and Excv/Exhaust Pipe Removal
309
Excv Inspection
312
Muffler, Muffler Chamber and Excv/Exhaust Pipe Installation
313
Cooling and Lubrication System
314
Engine Coolant
315
Cooling Circuit
316
Cooling Circuit Inspection
316
Radiator and Water Hoses
317
Radiator Removal
317
Radiator Cap Inspection
317
Radiator Inspection and Cleaning
317
Radiator Installation
318
Water Hose Inspection
318
Cooling Fan
319
Removal
319
Inspection
319
Installation
319
Cooling Fan Relay Inspection
320
Ect Sensor
320
Removal
320
Inspection
320
Installation
321
Thermostat
322
Removal
322
Inspection
322
Installation
323
Water Pump
324
Removal and Disassembly
324
Inspection
326
Reassembly and Installation
327
Lubrication System
330
Oil Pressure
330
Oil Filter
330
Oil Pressure Regulator
330
Oil Strainer
330
Oil Jet
330
Oil Pump
330
Oil Pressure Switch
330
Oil Cooler
330
Engine Lubrication System Chart
332
Oil Pan
332
Engine Lubrication System
333
Chassis
335
Exterior Parts
337
Fastener Removal and Installation
337
Lower Bracket Cover
339
Under Cowling
339
Side Cowling
340
Body Cowling Cover
340
Screen
341
Body Cowling
341
Air Intake Pipe
342
Cowling Brace
342
Front Seat
342
Fuel Tank Lower Side Cover
342
Rear Seat/Seat Tail Cover
343
Frame Cover
343
Front Wheel
344
Construction
344
Removal
345
Inspection and Disassembly
346
Reassembly and Installation
348
Front Fork
352
Construction
352
Removal and Disassembly
353
Inspection
356
Reassembly
357
Installation
361
Front Suspension Setting
362
Steering Damper
363
Construction
363
Removal
364
Inspection
364
Installation
365
Steering
366
Construction
366
Removal
367
Inspection and Disassembly
368
Reassembly
369
Installation
369
Steering Tension Adjustment
371
Handlebars
372
Construction
372
Removal
372
Installation
374
Rear Wheel
376
Construction
376
Removal
377
Inspection and Disassembly
378
Reassembly and Installation
380
Rear Shock Absorber
384
Construction
384
Removal
385
Inspection
385
Rear Shock Absorber Disposal
386
Installation
387
Rear Suspension Setting
387
Rear Suspension
389
Construction
389
Removal
390
Inspection and Disassembly
392
Reassembly
395
Installation
397
Final Inspection and Adjustment
398
Front Brake
399
Construction
399
Brake Pad Replacement
400
Brake Fluid Replacement
401
Caliper Removal
402
Caliper Disassembly
402
Caliper Inspection
403
Caliper Reassembly
404
Caliper Installation
405
Brake Disc Inspection
405
Master Cylinder Removal and Disassembly
406
Master Cylinder Inspection
407
Master Cylinder Reassembly
408
Master Cylinder Installation
409
Rear Brake
410
Construction
410
Brake Pad Replacement
411
Brake Fluid Replacement
412
Caliper Removal and Disassembly
412
Caliper Inspection
414
Caliper Reassembly
415
Caliper Installation
416
Master Cylinder Removal
416
Master Cylinder Disassembly
417
Master Cylinder Inspection
417
Master Cylinder Reassembly
418
Master Cylinder Installation
418
Clutch Release Cylinder and Master Cylinder
419
Construction
419
Clutch Fluid Replacement
420
Clutch Release Cylinder Removal and Disassembly
421
Clutch Release Cylinder Inspection
421
Clutch Release Cylinder Reassembly and Remounting
422
Clutch Master Cylinder Removal and Disassembly
423
Clutch Master Cylinder Inspection
424
Clutch Master Cylinder Reassembly and Remounting
425
Tire and Wheel
427
Tire Removal
427
Inspection
427
Valve Inspection
428
Tire Installation
429
Balancer Weight Installation
430
Drive Chain
431
Drive Chain Cutting
431
Drive Chain Connecting
432
Electrical System
435
Electrical System
437
Semi-Conductor Equipped Part
438
Battery
438
Connecting the Battery
438
Wiring Procedure
438
Using the Multi-Circuit Tester
439
Cautions in Servicing
437
Connector
437
Coupler
437
Clamp
437
Fuse
437
Switch
437
Location of Electrical Components
440
Charging System
442
Troubleshooting
442
Inspection
443
Starter System and Side-Stand/Ignition Interlock System
446
Troubleshooting
446
Starter Motor Removal
447
Starter Motor Disassembly
448
Starter Motor Inspection
448
Starter Motor Reassembly
449
Starter Relay Inspection
450
Side Stand/Ignition Interlock System Parts Inspection
451
Ignition System
454
IMMOBILIZER (Except for E-03, 28, 33)
455
Troubleshooting
457
Inspection
459
Combination Meter
462
Description
462
Removal and Disassembly
463
Inspection
464
Lamps
469
Headlight, Brake Light/Taillight, License Plate Light and Turn Signal Light
469
Relays
471
Cooling Fan Relay
471
Fuel Pump Relay
471
Starter Relay
471
Turn Signal/Side-Stand Relay
471
Switch
472
Ignition Switch Installation
472
Ignition Switch Removal
472
Driving Mode Switch
473
Switch Inspection
475
Battery
476
Initial Charging
476
Specifications
476
Recharging Operation
478
Servicing
478
Servicing Information
479
Troubleshooting
481
Fi System Malfunction Code and Defective Condition
481
Engine
481
Radiator (Cooling System)
487
Chassis
488
Brakes
489
Electrical
490
Battery
491
Wiring Harness, Cable and Hose Routing
492
Wiring Harness Routing
492
Throttle Cable Routing
495
Throttle Body Hose Routing
496
Fuel Tank Drain Hose Routing
497
Cooling System Hose Routing
498
Front Brake Hose Routing
499
Rear Brake Hose Routing
500
Clutch Hose Routing
501
Pair (Air Supply) System Hose Routing
502
Fuel Tank Installation
503
Fuel Tank Lower Side Cover Cushion Rubber/ Fastener Installation
504
Air Intake Cover Cushion Rubber Installation
504
Body Cowling Cushion Rubber Installation
505
Under Cowling Heat Shield Installation
505
Fuel Tank Heat Shield and Fuel Tank Bracket Cushion Installation
506
Fuel Tank Cover Cushion/Velcro Fastening Installation
506
Cowling Installation
507
Frame Cover Installation
508
Seat Lock Cable Routing
508
Front Fender Installation
509
Rear Fender Installation
510
Side-Stand Installation
511
Gearshift Pedal Installation
512
Front Footrest Installation
513
Pillion Footrest Installation
514
Rear View Mirror Installation
515
Rear Combination Light Installation
516
Rear Combination Light Cushion/Fastener Installation
517
Regulator/Rectifier Installation
518
Special Tools
519
Tightening Torque
523
Engine
523
Fi System and Intake Air System
524
Cooling System
524
Chassis
525
Tightening Torque Chart
526
Service Data
527
Emission Control Information
538
Emission Control Systems
539
Fuel Injection System
539
Crankcase Emission Control System
540
Exhaust Emission Control System
541
Ho2 Sensor Inspection
542
Ho2 Sensor Removal and Installation
542
Noise Emission Control System
542
Pair (Air Supply) System and Emission Control System Inspection
543
Pair Hoses
543
Pair Reed Valve
543
Pcv Hose
543
Pair Control Solenoid Valve
543
Pair (Air Supply) System Diagram
545
Pair (Air Supply) System Hose Routing
545
Wiring Diagram
546
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