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Sylvac Scan Series - User Manual

Sylvac Scan Series
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SYLVAC-Scan 25
SYLVAC-Scan 50
SYLVAC-Scan 50 CE Plus
SYLVAC-Scan 50 Plus
User’s manual
SYLVAC SA Chemin du Closalet 16 CH-1023 Crissier
Tel. 0041 (0)21 637 67 57 Fax 0041 (0)21 637 67 40
E-mail : service@sylvac.ch - www.sylvac.ch
Printed in Switzerland Changes without prior notice 681.101.05-120

Table of Contents

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Sylvac Scan Series Specifications

General IconGeneral
Accuracy±1 µm
Resolution0.1 µm
Power Supply100-240 VAC, 50/60 Hz
CameraIntegrated CCD camera
ConnectivityUSB
DisplayLCD touchscreen
Output InterfaceUSB
DimensionsVaries depending on model
WeightVaries depending on model

Summary

Introduction and Overview

1.1 Introduction to SYLVAC Scan

Overview of the SYLVAC Scan range of non-contact measuring systems and their control software.

1.2 Safety Notice and Precautions

Essential safety instructions, user obligations, and potential dangers when using the machine.

1.3 System Description

Detailed description of the SYLVAC Scan gauging system, including its components and capabilities.

1.4 SYLVAC-Scan 25 Specifications

Technical specifications for the SYLVAC-Scan 25 model, covering dimensions, performance, and capacity.

1.5 SYLVAC-Scan 50 Specifications

Technical specifications for the SYLVAC-Scan 50 model, including dimensions, performance, and capacity.

1.6 SYLVAC-Scan 50 Plus Specifications

Technical specifications for the SYLVAC-Scan 50 Plus model, detailing its dimensions and performance metrics.

1.7 SYLVAC-Scan 50 CE Plus Specifications

Technical specifications for the SYLVAC-Scan 50CE Plus model, outlining its dimensions and operational parameters.

Installation Procedures

2.1 Visual Inspection

Instructions for visually inspecting system components for damage immediately after unpacking.

2.2 Lifting SYLVAC-Scan 25

Safe lifting guidelines for the SYLVAC-Scan 25 model, emphasizing the use of designated handles.

2.3 Lifting SYLVAC-Scan 50 Series

Safe lifting procedures for SYLVAC-Scan 50, 50CE Plus, and 50 Plus models using the lifting bar.

2.4 System Installation

Guidance on installing the gauging system on a suitable surface and environmental requirements.

2.5 Electrical Connections

Procedures for making electrical connections between the system, PC, monitor, and printer.

Workholding and Tooling

3.1 General Workholding Setup

Overview of how components are held using headstock and tailstock mounted on the carriage.

3.2 Headstock

Description of the headstock's fixed position, centering method, and retention screws.

3.3 Tailstock

Details on adjusting and operating the tailstock for holding parts of different lengths.

3.4 Tooling and Fixturing

Information on using standard Morse Taper tooling in the headstock and tailstock.

Operation and Measurement

4.1 Measurement Principle

Explanation of the gauging system's measurement process using CCD arrays and light.

4.2 System Start-Up

Step-by-step guide for powering on the system and computer, and launching the application.

4.3 Calibration Mode

Process for calibrating the gauging system using a setting master before measurement.

4.4 Profile Gauge Calibration

Instructions for selecting and performing a profile gauge calibration sequence.

4.5 Calibration Faults

Common calibration errors, their causes, and recommended troubleshooting steps.

4.6 Measurement Mode

Overview of functions available in measurement mode, including data display and statistics.

4.7 Measurement Program Execution

Steps for opening and running a pre-written measurement program for components.

4.8 System Shut-Down

Correct procedure for shutting down applications, Windows, and the gauge to prevent data loss.

Maintenance and Troubleshooting

5.1 Maintenance Schedule

Recommended monthly and yearly maintenance tasks to ensure system longevity and performance.

5.2 Cleaning and Lubrication

Guidelines for cleaning system components and advice on lubrication for corrosion prevention.

5.3 Mechanical Adjustments

Procedure for adjusting the tailstock clamping mechanism on SYLVAC-Scan 50 and 50 Plus.

5.4 LED Information

Information on the LED lifespan and the process for its replacement by authorized technicians.

5.5 Limit Switches & Scale Reader

Details on limit switches and the linear scale reader for slide position detection and diagnostics.

5.6 Daily Calibration Values

Instructions for updating calibration values for the setting master in the PRO-MEASURE software.

6.1 Troubleshooting Overview

Introduction to common problems and error messages encountered during system operation.

6.2 Start-Up Problems

Solutions for common issues encountered during system start-up, such as no power or illumination.

6.3 Error Messages

Comprehensive list of Pro-Measure and Pro-Composer error messages and their meanings.

Compliance and Warranty

7. EC Conformity Declaration

Statement confirming the product's conformity with relevant EU directives and standards.

8. Guarantee and Warranty

Details of the manufacturer's 2-year warranty, including coverage, exclusions, and claim procedures.

Notes and Document Information

9. Notes and Edition

General notes section and information regarding the document's edition and revision history.

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