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Terex FUCHS MHL340 D User Manual

Terex FUCHS MHL340 D
64 pages
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Service Manual
15.08.08 en
(englisch)
340210 / 1350 >
2006 >
Serial No.
Year of Construction
Edition
12.65
Generator with wiring
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Terex FUCHS MHL340 D Specifications

General IconGeneral
BrandTerex
ModelFUCHS MHL340 D
CategoryMulti Terrain Loaders
LanguageEnglish

Summary

General Information

Service Instruction Purpose

Describes steps for removing/installing components, requires personnel knowledge of machine functions and safety.

Document Contents

Lists service work covered, including generator installation with wiring and control elements.

Target Audience & Scope

Intended for authorized service staff; provides contact for questions.

Safety and Personnel

Service Personnel Requirements

Details qualifications for service work, distinguishing between disassembly/installation and diagnostics.

General Service Safety Notes

Covers increased injury risk, safety through information, and establishing a safe workplace.

Safety Instructions and Symbols

Explains signal words (DANGER, WARNING, CAUTION) and symbols for safety instructions.

Installation Information

Assembly Overview & Working Time

Provides estimated working time and assembly notes based on experiences.

Lifting Equipment and Safety

Details safety precautions for lifting equipment and describes necessary tools like industrial trucks and chains.

Required Tools and Aids

Lists required tools and materials for installation, such as rulers, measuring instruments, and Loctite.

Manual View Definitions

Explains designations for viewpoints used in descriptions for orientation purposes.

Machine Preparation

Machine Service Position

Instructs on positioning the machine in a suitable, protected area and aligning components.

Releasing Hydraulic Pressure

Details procedure for releasing residual pressure in the hydraulic system using control levers.

Machine Shutdown and Security

Covers steps for safely switching off the machine, including parking brake and key removal.

Pre-Work Cooling Procedure

Advises allowing the machine to cool down to prevent burns from hot engine parts.

Generator Installation

Installation Procedure Structure

Explains that generator installation is described step-by-step, grouped for clarity.

Access Creation and Closure

Details removing and reattaching covers and plates to access components for installation.

Assembly Area Cleaning

Provides instructions for cleaning holding surfaces for tensioning pulley support and generator plate.

Generator Installation Parts

Lists all necessary parts for generator installation and describes inserting the connection cable.

Raising and Placing Generator

Covers raising the generator, placing it on the generator plate, and fastening it loosely.

V-Belt Pulley Installation

Details installing the V-belt pulley, including cleaning, degreasing, and tightening bolts.

Eyebolt Handling (13/17kW)

Instructions for Eyebolt removal (13kW) or moving (17kW) to prevent assembly interference.

Generator Insertion onto Truck

Describes inserting the generator onto the industrial truck and securing it loosely with hexagon bolts.

V-Belt Installation Overview

Details loosening AC compressor, swiveling it to release V-belt tension, and removing V-belt.

Setting New V-Belt Pulley

Instructions for fastening the new V-belt pulley, setting the V-belt, and tensioning it.

Upper Belt Tensioner Mounting

Covers mounting upper belt tensioner and aligning generator for setting down.

Lower Belt Tensioner Mounting

Details mounting lower belt tensioner and aligning generator for setting down.

Generator Alignment and Setting

Describes aligning generator and setting it down after V-belt installation.

Shielding Plate Attachment

Details attaching shielding plate with fastening holes and tightening screws.

Generator Plate and Generator Fastening

Covers tightening generator plate fastenings and generator fastenings to specifications.

V-Belt Placement

Describes setting V-belts in place on engine and generator pulleys.

Upper Tensioning Pulley Alignment

Details aligning upper tensioning pulley and tightening bolts.

Upper Belt Tensioner Provisional Tightening

Covers provisional tightening of upper belt tensioner and measuring/adjusting V-belt tension.

Cover Plate Attachment

Details attaching the cover plate, including edge guard and fastening.

Lower Belt Tensioner Placement & Tightening

Details placing and tightening the lower belt tensioner.

Electrical Box & Rocker Switch Installation

Lists parts for electrical box and details installing rocker switch in operator panel.

Connecting Cable Laying

Covers removing screws on control lever carrier and laying connecting cable for electrical box/generator.

Cab Connecting Cable Routing

Details removing cover, pulling out B55 connection cable, and routing connecting cable in cab.

Connecting Cable to Electrical Box

Describes guiding connection cable through access holes and inserting it into the electrical box.

Cable Management on Consoles

Covers guiding cable to fastening console, under diesel engine, and under service ladder.

Cable Connection to Generator

Details guiding cable to generator, inserting plug, securing it, and fastening cable ties.

Coupler Socket Attachment

Lists parts for magnet connection and describes laying magnet cable over boom to coupler socket.

Boom and Dipperstick Cable Routing

Covers opening hose brackets, guiding magnet cable onto boom, and guiding it on dipperstick.

Dipperstick Cable Routing & Looping

Details dipperstick cable routing and creating loops for sufficient remaining length.

Dipperstick to Coupler Cable Routing

Covers guiding magnet cable out of dipperstick and closing hose brackets after coupler socket attachment.

Coupler Socket Preparation

Details preparing, setting, and clamping cable ends for the coupler socket.

Coupler Cable End Assignment

Covers assignment of cable ends to coupler and retightening socket components.

Boom to Floor Cable Routing

Covers routing cable from boom down, around swivel motor, and into access hole.

Access Hole Cable Routing

Details guiding cable out of access hole, along service ladder, and under ladder to generator.

Harting Connector Installation

Details installing Harting connector, pushing plug inserts, and guiding magnet cable through connection.

Harting Connector Insertion

Covers fastening Harting connector support, tightening swivel nut, and inserting plug into generator.

Special Equipment and Configuration

Air Hose Insertion (13 kW)

Details checking magnet cable and inserting air hose through uppercarriage and generator plate.

Multi-purpose Stick Cable Routing

Explains cable routing variations for multi-purpose stick and laying magnet cable over boom.

Quick Connect Deviations

Describes parts required for Quick Connect and cable guiding variations for optional equipment.

Electronics Configuration

Explains where the enable code is indicated and how to enable the option.

Commissioning

Pre-Switch-on Checks

Covers checks for electrical functioning of magnet system and safety devices before powering on.

Magnet System Operation Start

Provides warnings about uncontrolled movements and steps for starting the engine and generator.

Appendix and References

Generator Technical Data

Provides technical data for the generator, including weight.

Screw Connection Tightening Torques

Lists tightening torques for various screw sizes, applicable when not specified elsewhere.

V-Belt Tension Measurement

Identifies the 'Optik 1' measuring instrument for V-belt tension.

Index and References

References to service documentation and operating instructions.

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