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Thermal Dynamics
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CUTMASTER 151
Thermal Dynamics CUTMASTER 151 Service Manual
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PLASMA CUTTING SYSTEM
151
CUTMASTER
™
Service Manual
Art # A-06754
Rev. AD.01 Date:
April 13, 2007
Manual #
0-4669
Operating Features:
2
Table of Contents
Service Manual
1
Table of Contents
5
General Information
7
Notes, Cautions and Warnings
7
Important Safety Precautions
7
Section
7
Publications
8
Note, Attention Et Avertissement
9
Precautions de Securite Importantes
9
Documents de Reference
11
Declaration of Conformity
13
Statement of Warranty
14
Introduction
15
Scope of Manual
15
General Service Philosophy
15
Service Responsibilities
15
Description
17
Scope
17
Power Supply Specifications
17
Air Regulator/Filter Assembly Specifications
19
Troubleshooting
21
Introduction
21
Periodic Inspection & Cleaning Procedures
21
System Theory
21
Common Operating Problems
22
Troubleshooting Guide - General Information
23
Circuit Fault Isolation
24
Main Input and Internal Power Problems
25
Pilot Arc Problems
31
Main Arc Problems
33
Service
35
General Maintenance
35
Power Supply Major External Parts Replacement
39
Front Panel Parts Replacement
41
Left Side Internal Parts Replacement
43
Rear Panel Parts Replacement
52
Right Side Internal Parts Replacement
54
Parts Lists
61
Introduction
61
Ordering Information
61
Major External Replacement Parts
62
Front Panel Replacement Parts
63
Left Side Internal Component Replacement Parts
64
Rear Panel Replacement Parts
66
Right Side Internal Component Replacement Parts
67
Options and Accessories
68
Patent Information
69
Appendix 1: Input Wiring Requirements
71
Appendix 2: Sequence of Operation
72
(Block Diagram
72
Appendix 3: Logic Pc Board Layout
73
Appendix 4: Main Power Pc Board Layout
74
APPENDIX 5A: MAIN PC BOARD WIRING LAYOUT - 208/230-Volt Units
76
APPENDIX 5B: MAIN PC BOARD WIRING LAYOUT - 400-Volt, 460-Volt, and 600-Volt Units
77
Appendix 6: Led/Pot Pc Board Layout
78
Appendix 7: Igbt Circuit Pc Board Layout
79
Appendix 8: Output Diode Pc Board Layout
80
Appendix 9: Output Board Wiring Diagram
81
Appendix 10: Pilot Pc Board Layout
82
Appendix 11: 28Vac Circuit Diagram
83
Appendix 12: Data Tag Information
84
Appendix 13: Torch Pin-Out Diagrams
85
Appendix 14: Torch Connection Diagrams
86
APPENDIX 15A: SYSTEM SCHEMATIC (208/230-Volt Units
88
APPENDIX 15B: SYSTEM SCHEMATIC (400 - 460-Volt Units
90
APPENDIX 15C: SYSTEM SCHEMATIC (600-Volt Units
92
APPENDIX 16: Publication History
94
Global Customer Service Contact Information
95
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Thermal Dynamics CUTMASTER 151 Specifications
General
Brand
Thermal Dynamics
Model
CUTMASTER 151
Category
Welding System
Language
English
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