Thermal Dynamics CUTMASTER 60i Operating Manual

TABLE OF CONTENTS
SECTION 4 TORCH:
OPERATION .......................................................................................... 4T-1
4T.01 Torch Parts Selection .....................................................................................4T-1
4T.02 Cut Quality .....................................................................................................4T-1
4T.03 General Cutting Information ...........................................................................4T-2
4T.04 Hand Torch Operation ....................................................................................4T-3
4T.05 Gouging .........................................................................................................4T-6
4T.06 Mechanized Torch Operation ..........................................................................4T-7
4T.07 Parts Selection for Manual and Mechanized Torch Cutting ............................4T-8
4T.08 Recommended Cutting Speeds With Exposed Tip .........................................4T-9
4T.09 Recommended Cutting Speeds With Shielded Tip .......................................4T-12
PATENT INFORMATION ................................................................................. 4T-15
SECTION 5 SYSTEM:
SERVICE ............................................................................................... 5-1
5.01 General Maintenance ...................................................................................... 5-1
5.02 Maintenance Schedule .................................................................................... 5-2
5.03 Common Faults ............................................................................................... 5-3
5.04 Fault Indicator ................................................................................................. 5-4
5.05 Basic Troubleshooting Guide .......................................................................... 5-4
5.06 Power Supply Basic Parts Replacement ......................................................... 5-8
SECTION 5 TORCH:
SERVICE ..............................................................................................5T-1
5T.01 General Maintenance .....................................................................................5T-1
5T.02 Inspection and Replacement of Consumable Torch Parts ..............................5T-2
SECTION 6:
PARTS LISTS ......................................................................................... 6-1
6.01 Introduction .................................................................................................... 6-1
6.02 Ordering Information ...................................................................................... 6-1
6.03 Power Supply Replacement ............................................................................ 6-1
6.04 Replacement Power Supply Parts ................................................................... 6-2
6.05 Options and Accessories ................................................................................ 6-2
6.06 External Replacement Parts (Plastic) ............................................................. 6-3
6.07 Replacement Parts for Hand Torch ................................................................ 6-4
6.08 Torch Consumable Parts (SL60) ..................................................................... 6-5
6.09 Torch Consumable Parts (SL100) ................................................................... 6-6
APPENDIX 1: DATA TAG INFORMATION ................................................................ A-1
APPENDIX 2: TORCH PIN - OUT DIAGRAMS ........................................................... A-2
APPENDIX 3: TORCH CONNECTION DIAGRAMS ...................................................... A-3
APPENDIX 4: SYSTEM SCHEMATIC, 1PHASE 208/460V UNITS ..................................... A-4
APPENDIX 5: SYSTEM SCHEMATIC, 3PHASE 208/460V UNITS ..................................... A-6
APPENDIX 6: PUBLICATION HISTORY .................................................................. A-8

Thermal Dynamics CUTMASTER 60i Specifications

General

Brand	Thermal Dynamics
Model	CUTMASTER 60i
Category	Welding System
Language	English