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Welding System
CUTMASTER 60i
Thermal Dynamics CUTMASTER 60i Operating Manual
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CUTMASTER 60i
APPENDIX
Manual 0-5436
A-8
APPENDIX 6: Publication Histor
y
Cover Date
Rev
.
Change(s)
Dec. 12, 2016
AA
Manual released.
Apr
. 3, 2017
AB
Updated Manual to include 3phase systems. VCR-02204
87
89
Table of Contents
Default Chapter
7
Table of Contents
7
Section 1
9
General Information
9
Important Safety Precautions
9
Notes, Cautions and Warnings
9
Publications
10
Note, Attention Et Avertissement
11
Précautions de Sécurité Importantes
11
Documents de Reference
14
Statement of Warranty
15
Section 2 System: Introduction
17
How to Use this Manual
17
Equipment Identification
17
Receipt of Equipment
18
Power Supply Specifications
18
Input Wiring Specifications
20
Power Supply Features
21
Section 2 Torch
23
Introduction
23
01 Scope of Manual
23
02 General Description
23
03 Specifications
23
04 Quick Connection Torch
24
05 Options and Accessories
24
06 Introduction to Plasma
24
Section 3 System: Installation
27
Unpacking
27
Lifting Options
27
Opening the Main Switch Cover
28
Primary Input Power Connections, SINGLE Phase
28
Primary Input Power Connections, THREE Phase
29
Gas Connections
30
Work Lead Connections
33
Section 3 Torch
35
Installation
35
01 Torch Connections
35
02 Setting up Mechanical Torch
35
Section 4 System
37
Operation
37
Front Panel Controls / Features
37
Preparations for Operation
40
Section 4 Torch
45
Operation
45
01 Torch Parts Selection
45
02 Cut Quality
45
03 General Cutting Information
46
04 Hand Torch Operation
47
05 Gouging
50
T.05 Gouging
50
06 Mechanized Torch Operation
51
07 Parts Selection for Manual and Mechanized Torch Cutting
52
08 Recommended Cutting Speeds with Exposed Tip
53
09 Recommended Cutting Speeds with Shielded Tip
56
Patent Information
59
Section 5 System
61
Service
61
General Maintenance
61
Maintenance Schedule
62
Common Faults
63
Fault Indicator
64
Basic Troubleshooting Guide
64
Power Supply Basic Parts Replacement
68
Section 5 Torch
73
Service
73
01 General Maintenance
73
02 Inspection and Replacement of Consumable Torch Parts
74
Section 6
75
Parts Lists
75
Introduction
75
Ordering Information
75
Power Supply Replacement
75
Replacement Power Supply Parts
76
Options and Accessories
76
External Replacement Parts (Plastic)
77
Replacement Parts for Hand Torch
78
Torch Consumable Parts (SL60)
79
Torch Consumable Parts (SL100)
80
Appendix 1: Data Tag Information
81
Appendix 2: Torch Pin - out Diagrams
82
Appendix 3: Torch Connection Diagrams
83
Appendix 4: System Schematic, 1Phase 208/460V Units
84
Appendix 5: System Schematic, 3Phase 208/460V Units
86
Appendix 6: Publication History
88
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Thermal Dynamics CUTMASTER 60i Specifications
General
Brand
Thermal Dynamics
Model
CUTMASTER 60i
Category
Welding System
Language
English
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