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Tornatech HFD User Manual

Tornatech HFD
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1
INSTALLATION AND MAINTENANCE MANUAL FOR
DIESEL ENGINE FIRE PUMP CONTROLLERS
MODEL HFD
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Tornatech HFD Specifications

General IconGeneral
BrandTornatech
ModelHFD
CategoryController
LanguageEnglish

Summary

Introduction

Controller Types and Start/Stop Methods

Overview of controller models, manual, remote, and automatic start/stop operations.

Installation Procedures

Location, Mounting, and Storage

Guidelines for controller placement, secure mounting, and pre-installation storage.

Wiring, Connections, and Power Requirements

Details on electrical connections, incoming power, sizing, and circuit protection.

Terminal Descriptions and Quick Start Guide

Terminal Strip Layout and Functionality

Detailed breakdown of alarm, field input, engine, and analog input terminals.

Quick Start-Up Guide: Initial Setup Steps

Essential steps for initial setup, including rating label verification and breaker checks.

Main Features and Interface Operation

ViZiTouch Interface Overview

Description of the touch screen, LEDs, and navigation buttons.

Alarm Bell and First Setup Processes

Explains alarm bell functionality and the mandatory initial setup procedure.

Display Modes: Home and Alarms

Home Page Status Indicators

Details on navigation bar, battery charger status, and battery voltage/current display.

Alarm List, States, and Color Codes

How alarms are displayed, their states (ACTIVE/OCCURRED), and color coding.

Configuration and Data Entry

Basic Configuration and Security Levels

Changing common settings, padlock icon for authorization levels, user login.

Data Entry via NumPad and Time Setting

Usage of NumPad for data entry and procedure for setting date and time.

User Login and Keypad Usage

Explains how to log in to higher security levels using a password.

Advanced Configuration Settings

Accessing Advanced Configuration Options

Portal to advanced settings including timers, sensors, calibration, and factory settings.

Calibration Procedures for Sensors

Detailed steps for calibrating voltage and current readings for accuracy.

Current Calibration and Battery Testing

Calibration of current, and configuration of battery test parameters.

Timers and I/O Configuration Management

Timer Settings for Operations and Alarms

Configuration of timers for engine starting, stopping, and alarm delays.

Input/Output Signal Configuration

Re-assigning programmable inputs and configuring alarm/output signals.

Software Update and Factory Settings Management

Software Update and Factory Settings

Instructions for software updates and managing factory pre-configured settings.

Reset to Factory Settings Procedure

Step-by-step guide for restoring the controller to its original factory configuration.

Sensor Monitoring and Configuration

Tachometer and Engine Speed Settings

Displays engine speed, run time, and configures overspeed/run signals.

Engine Temperature and Oil Pressure Configuration

Configuration and alarm settings for engine coolant temperature and oil pressure.

Fuel Level Monitoring Setup

Configuration and alarm settings for fuel level sensors.

Debugging and Lockout Features

IO and Expansion Board Debugging Tools

Tools for troubleshooting and testing IO signals on the controller and expansion boards.

Interlock and Lockout Configuration

Configuration of interlock outputs and lockout inputs to prevent unwanted engine starts.

History, Statistics, and Data Downloads

Event Logs and USB Data Retrieval

Accessing event logs and downloading controller data to USB storage.

Controller Performance Statistics Overview

Viewing total on-time, first power-up, and first start-up completion data.

Technical Documents and Alarm Testing

Alarm Testing Procedures and Guidelines

Step-by-step instructions for testing various alarm conditions.

Engine Trouble and Fail to Start Tests

Methods to activate and test engine trouble and fail-to-start alarms.

Field Acceptance Test Checklist

Installation Verification Checklist

Checklist for verifying proper installation and physical condition of the controller.

Power-Up and Start/Stop Functionality Tests

Procedures for initial power-up checks and manual/automatic start functionality.

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