Toro GT series User Manual

iv GT Series Tractors Service Manual
TABLE OF CONTENTS
CHASSIS cont.
Deck Lift Handle & Shaft Assembly Replacement......................................................................3-93
Deck Lift Handle & Shaft Assembly Removal ......................................................................3-93
'HFN/LIW+DQGOH6KDIW$VVHPEO\,QVWDOODWLRQ ...................................................................3-97
)URQW:KHHO7RH,Q0HDVXUHPHQW$GMXVWPHQW......................................................................3-101
ENGINE
Engine Replacement ....................................................................................................................4-1
Engine Removal.....................................................................................................................4-1
(QJLQH,QVWDOODWLRQ..................................................................................................................4-6
7KURWWOH&KRNH&DEOH$GMXVWPHQW ...........................................................................................4-10
GEAR DRIVE SYSTEM
Transmission Drive Belt Replacement .........................................................................................5-1
Transmission Drive Belt Removal ..........................................................................................5-1
7UDQVPLVVLRQ'ULYH%HOW,QVWDOODWLRQ .......................................................................................5-3
Variable Speed Drive Belt Replacement ......................................................................................5-5
Variable Speed Drive Belt Removal.......................................................................................5-5
9DULDEOH6SHHG'ULYH%HOW,QVWDOODWLRQ....................................................................................5-7
CVT Transmission Replacement ................................................................................................5-10
CVT Transmission Removal.................................................................................................5-10
&977UDQVPLVVLRQ,QVWDOODWLRQ..............................................................................................5-16
CVT Transmission Service .........................................................................................................5-22
CVT Transmission Housing Teardown .................................................................................5-22
Differential Axle Assembly Service.......................................................................................5-28
Drive Shaft Assembly Service..............................................................................................5-29
Right Hand Output Shaft Assembly Service ........................................................................5-34
CVT Transmission Housing Rebuild ....................................................................................5-38
Variable Speed Pulley Service.............................................................................................5-44
Brake Puck Replacement...........................................................................................................5-47
Brake Puck Removal ...........................................................................................................5-47
%UDNH3XFN,QVWDOODWLRQ ........................................................................................................5-49
%UDNH$GMXVWPHQW .......................................................................................................................5-52
$XWRGULYH3HGDO$GMXVWPHQW .......................................................................................................5-53
HYDROSTATIC DRIVE SYSTEM
Transmission Drive Belt Replacement .........................................................................................6-1
Transmission Drive Belt Removal ..........................................................................................6-1
7UDQVPLVVLRQ'ULYH%HOW,QVWDOODWLRQ .......................................................................................6-3
Hydrostatic Transmission Replacement .......................................................................................6-6
Hydrostatic Transmission Removal........................................................................................6-6
+\GURVWDWLF7UDQVPLVVLRQ,QVWDOODWLRQ...................................................................................6-13
Purging the System ....................................................................................................................6-20
Fluid Change ..............................................................................................................................6-21
1HXWUDO$GMXVWPHQW .....................................................................................................................6-22
Brake Puck Replacement...........................................................................................................6-24
Brake Puck Removal ...........................................................................................................6-24
%UDNH3XFN,QVWDOODWLRQ ........................................................................................................6-27
3DUNLQJ%UDNH$GMXVWPHQW ..........................................................................................................6-30

Toro GT series Specifications

General

Brand	Toro
Model	GT series
Category	Lawn Mower
Language	English