Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
CAUTION
Ifyouleavethekeyintheswitch,someonecouldaccidentlystarttheengineandseriously
injureyouorotherbystanders.
Removethekeyfromtheswitchbeforeyouperformanymaintenance.
MaintenanceSafety
•Parkthemachineonalevelsurface,disengage
theauxiliaryhydraulics,lowertheattachment,
engagetheparkingbrake(ifequipped),shut
offtheengine,andremovethekey.Waitforall
movementtostopandallowthemachinetocool
beforeadjusting,cleaning,storing,orrepairingit.
•Cleanupoilorfuelspills.
•Donotallowuntrainedpersonneltoservicethe
machine.
•Usejackstandstosupportthecomponentswhen
required.
•Carefullyreleasepressurefromcomponents
withstoredenergy;refertoRelievingHydraulic
Pressure(page49).
•Disconnectthebatterybeforemakinganyrepairs;
refertoUsingtheBattery-DisconnectSwitch(page
39).
•Keepyourhandsandfeetawayfromthemoving
parts.Ifpossible,donotmakeadjustmentswith
theenginerunning.
•Keepallpartsingoodworkingconditionandall
hardwaretightened.Replaceallwornordamaged
decals.
•Donottamperwiththesafetydevices.
•Attachmentscanchangethestabilityandthe
operatingcharacteristicsofthemachine.
•UseonlygenuineTororeplacementparts.
•Ifanymaintenanceorrepairrequirestheloader
armstobeintheraisedposition,securethearms
intheraisedpositionwiththehydraulic-cylinder
lock(s).
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
MaintenanceProcedure
Aftertherst8hours
•Checkandadjustthetracktension.
Aftertherst50hours
•Changetheengineoilandlter.
•Checkandadjustthetracktension.
Beforeeachuseordaily
•Greasethemachine.(Greaseimmediatelyaftereverywashing.)
•Checkandlubricatethequick-attachlinkagesusingspraylubricant.
•Checktheair-lter-serviceindicator.
•Checktheengine-oillevel.
•Cleanthetracksandcheckforexcessivewearandpropertension.
•Cleanthescreen,oilcooler,andfrontoftheradiator(moreoftenindirtyordusty
conditions).
•Checkthecoolantlevelintheexpansiontank.
•Checkandcleantheradiatorscreen
•Checktheconditionofthealternatorbelt.
•Removedebrisfromthemachine.
•Checkforloosefasteners.
Every25hours
•Checkthehydraulic-uidlevel.
•Torquetheloaderarmadjustmentscrews(telescopingmachinesonly).
Every50hours
•Drainwaterandothercontaminantsfromthefuellter/waterseparator.
•Checkthebatterycondition.
•Checkandadjustthetracktension.
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