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Toro Z Master Z400 Series User Manual

Toro Z Master Z400 Series
190 pages
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Z Master Z400
Series
Service Manual
LCE Products

Table of Contents

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Toro Z Master Z400 Series Specifications

General IconGeneral
Ground Speed (Forward)Up to 10 mph
Engine Displacement726cc
Cutting Width60 inches
Deck TypeFabricated
Speed Range0-10 mph
Turning RadiusZero-turn

Summary

ABOUT THIS MANUAL

SAFETY INFORMATION

General Information

Provides general safety context and symbol meanings for the manual.

Think Safety First

Lists crucial safety precautions to prevent accidents and injuries.

SPECIFICATIONS

Engines

Details specifications for various engine models used in the Z Master Z400 Series.

Dimensions and Weight

Provides physical dimensions and weight data for different mower deck configurations.

Z 400 Series Manual Specifications

Lists specific technical data for the Z 400 Series mower.

Fuel System

Details specifications related to the mower's fuel system components and capacity.

Traction System

Outlines specifications for the mower's drive and traction system.

Deck Drive

Specifies components and ratings for the mower deck drive system.

Tires

Lists tire specifications, including type, ply, and pressure recommendations.

Electrical System

Details voltage, battery type, and fuse information for the mower's electrical system.

Cutting Decks

Describes construction and features of various mower deck sizes and types.

Lubrication Fittings

Identifies lubrication points and quantities for maintenance.

General Specifications

Covers general maintenance information including grease type and where to apply it.

Service Aid Decals

Refers to service aid and belt routing decals for maintenance guidance.

Torque Specifications

Provides recommended torque values for various fasteners used in assembly and repair.

Equivalents and Conversions

Offers decimal and millimeter equivalents for fractions for measurement conversions.

U.S. to Metric Conversions

Provides conversion factors for linear, area, volume, weight, pressure, work, liquid, and temperature.

CHASSIS

Caster Fork Assembly Procedures

Covers removal and installation of caster fork assemblies for Estate and Pro Series.

Front Wheel and Bearing Service

Details the process for removing and replacing front wheel bearings on Estate Series models.

Fuel Tank and Fuel System Components

Instructions for fuel tank removal/installation and fuel check/shut-off valves.

Parking Brake and Brake Band Service

Procedures for parking brake handle, brake bar, and brake band removal/installation.

Deck Lift Lever Service

Covers the removal and installation of the deck lift lever assembly.

Motion Control Assembly Service

Instructions for removing and installing the motion control assembly.

HYDRAULIC SYSTEM

Hydrostatic Pump Service

Procedures for removing, installing, and replacing the pump drive belt.

Wheel Motor Service

Covers removal and installation of wheel motors.

Neutral and Tracking Adjustments

Guides for adjusting handle neutral, pump neutral, and tracking for proper operation.

Hydraulic System Maintenance and Testing

Includes procedures for purging the system and performing hydraulic flow testing.

Machine Operation and Handling

Provides instructions for pushing the machine by hand and changing operational modes.

ENGINE

Kawasaki FH580V Engine Service

Covers removal and installation procedures for the 19 hp Kawasaki FH580V engine.

Kohler V-Twin 20 hp Engine Service

Details the removal and installation of the 20 hp Kohler V-Twin engine.

Kohler 18 hp Single Cylinder Engine Service

Provides removal and installation steps for the 18 hp Kohler single cylinder engine.

Z 100 Series Kawasaki Engine Service

Covers removal and installation for the 19 hp Kawasaki engine in Z 100 Series.

ELECTRICAL

Switches and Relays

Covers relays, PTO switch, ignition switch, neutral safety, park brake, and seat switches.

Electrical Components and Testing

Details seat delay module, hour meter, PTO clutch, solenoid, and fuse block.

MOWER DECKS/PTO

Mower Deck Removal and Installation

Procedures for removing and installing mower decks for Estate, Z 400, and Z 100 Series.

Mower Spindle Service

Covers removal, installation, and disassembly of mower spindles.

Mower Deck Drive Belt Service

Instructions for replacing and adjusting mower deck drive belts.

Mower Leveling and Pitch Adjustment

Guides for leveling the mower side-to-side, front-to-rear, and adjusting compression spring.

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