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Ultraframe Classic roof - User Manual

Ultraframe Classic roof
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V18 | January 2021
CLASSIC ROOF
INSTALLATION GUIDE
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Summary

TOOLS REQUIRED

General points

General advice on handling components, checking for damage, and claims.

Health & safety

Site safety paramount, CDM regulations, risk assessment, PPE, and disposal.

Product

What the roof kit includes: location plan, QC checklist, installation guide.

Sealing

Guidance on using correct sealants for polycarbonate and Conservaglass units.

Sealed Units

Instructions on removing protective tape before installation.

The Superstructure

Checking dwarf wall/plinth level and frame plumbness against the host wall.

SECTION 1 PRE INSTALLATION CHECKS

SECTION 2 ROOF VENT SASH

SECTION 3 MAIN ASSEMBLIES

Ridge Assembly

Visual overview of the ridge assembly components and structure.

Glazing bar types

Illustrates different types of glazing bars used in the system.

Eaves Assembly Options

Details different packer types for eaves beams to suit various roof pitches.

SECTION 4 GEORGIAN INSTALLATION

PRE-FITTING NOTES

Important pre-fitting considerations for eaves beam, bolster, and frame alignment.

Fitting bi-fold bolster to the eaves

Step-by-step guide for attaching the bi-fold bolster to the eaves beam.

FITTER TIP - VIC FIXING KIT

Advice on using the Victorian Fixing Kit for eaves beam installation.

Fig. 1 GUTTERING ASSEMBLIES

Diagram showing the layout and angles of guttering assemblies.

Gutter brackets

Instructions on measuring and fitting gutter brackets at specified centres.

Pre build up gutter assembly

Steps for assembling the external 90° gutter angle and unions.

Fig. 2

Illustrates the insertion depth mark for gutter unions.

IMPORTANT

Critical notes on gutter fitting, seals, and expansion to prevent distortion.

SECTION 4 GEORGIAN INSTALLATION - WEATHERING SHIELD CUTTING DETAIL

READ ME FIRST

Instructions for modifications to the HUB Weathering Shield, up to 3 steps may be required.

FIT CONSERVAFLASH

SECTION 5 SPEEDLOCK REMOVAL

SECTION 4 GEORGIAN INSTALLATION (Continued)

OPTION 2

Alternative method for attaching tie bar/internal rose bracket and ridge cover.

SECTION 6 SLIMLINE RIDGE

TRANSOM BARS

Instructions for fitting hub end transom bars and side transom bars.

SECTION 7 TIE BAR INSTALLATION

1

Emphasizes that tie bars are a structural requirement and must be fitted.

SECTION 8 BOX GUTTER SUPPORT

BOX GUTTER SUPPORT SYSTEMS

Details installation of straps, gallows brackets, and hangers.

RAISED BACK BOX GUTTERS

Initial steps for positioning and marking raised back box gutters.

CHAMBERED BOX GUTTERS

SECTION 9 VALLEY INSTALLATION

SECTION 10 HALF RIDGE INSTALLATION

SECTION 11 VENTILATED WALL PLATE

SECTION 12 GABLE INSTALLATION

SECTION 13 DROP VALLEY INSTALLATION

SECTION 14 BOLSTERED GLAZING BARS

SECTION 15 MUNTIN BAR INSTALLATION

SECTION 16 TIE BAR REPLACEMENT KIT (TBRK)

135° EAVES AND BOX GUTTER ASSEMBLY

Instructions for assembling 135° straps for eaves and box gutter.

180° INLINE EAVES AND BOX GUTTER ASSEMBLY

Steps for fitting inline cleats for 180° inline eaves and box gutter.

180° INLINE EAVES TO BOX GUTTER JOINT

Procedure for joining 180° inline eaves to a box gutter.

90° EAVES AND RAISED BACK BOX GUTTER ASSEMBLY

Guide for fitting 90° inline straps for eaves and raised back box gutters.

SECTION 17 FULL WOK ASSEMBLY

SECTION 18 LANTERN

SECTION 19 PAGODA

SECTION 20 EAVES BEAM

EAVES BEAM TYPES

Technical drawings and dimensions for various eaves beam types including Super Duty, Bi-Fold, Super Bolster, and Combination.

SECTION 21 INTER RAFTER

SECTION 22 L SHAPE RIDGES - HALF RIDGE TO HALF RIDGE

FITTERS TIP - Radius end top cap

Advice for fitter on accessing and fitting the radius end top cap.

SECTION 22 L SHAPE RIDGES - FULL RIDGE TO FULL RIDGE

SECTION 23 CONSERVAFLASH

SECTION 24 ROOF VENT INSTALLATION

VENT MAIN FRAME INTO ROOF

Steps for fitting the main vent frame into the roof structure.

SECTION 24 ROOF VENT INSTALLATION - FITMENT OF MECHANICAL WINDER

FITMENT OF ELECTRIC MOTOR (IF SELECTED)

Instructions for fitting an electric motor to the roof vent.

Ultraframe Classic roof Specifications

General IconGeneral
BrandUltraframe
ModelClassic roof
CategoryAir Conditioner
LanguageEnglish