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valent VX Series User Manual

valent VX Series
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Document 483593
Model VX / VXE
Dedicated Outdoor Air Unit
Dedicated Outdoor Air Unit 1
Installation, Operation and Maintenance Manual
Please read and save these instructions for future reference. Read carefully before attempting to assemble, install,
operate or maintain the product described. Protect yourself and others by observing all safety information. Failure
to comply with these instructions will result in voiding of the product warranty and may result in personal injury
and/or property damage.
General Safety Information
WARNING
The roof lining contains high voltage wiring. To
prevent electrocution, do not puncture the interior or
exterior panels of the roof.
DANGER
Always disconnect power before working on or near
this equipment. Lock and tag the disconnect switch
or breaker to prevent accidental power up.
If this unit is equipped with optional gas accessories,
turn off gas supply whenever power is disconnected.
CAUTION
This unit is equipped with a compressed refrigerant
system. If a leak in the system should occur,
immediately evacuate the area. An EPA Certified
Technician must be engaged to make repairs or
corrections. Refrigerant leaks may also cause bodily
harm.
CAUTION
When servicing the unit, the internal components may
be hot enough to cause pain or injury. Allow time for
cooling before servicing.
Only qualified personnel should install and maintain this
system. Personnel should have a clear understanding of
these instructions and should be aware of general safety
precautions. Improper installation can result in electric
shock, possible injury due to coming in contact with
moving parts, as well as other potential hazards. Other
considerations may be required if high winds or seismic
activity are present. If more information is needed,
contact a licensed professional engineer before moving
forward.
1. Follow all local electrical and safety codes, as well
as the National Electrical Code (NEC), the National
Fire Protection Agency (NFPA), where applicable.
Follow the Canadian Electrical Code (CEC) in
Canada.
2. All moving parts must be free to rotate without
striking or rubbing any stationary objects.
3. Unit must be securely and adequately grounded.
4. Do not spin wheel faster than maximum cataloged
fan RPM. Adjustments to fan speed significantly
affect motor load. If the fan RPM is changed, the
motor current should be checked to make sure it is
not exceeding the motor nameplate amps.
5. Verify that the power source is compatible with the
equipment.
6. Never open access doors to the unit while it is
running.

Table of Contents

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valent VX Series Specifications

General IconGeneral
Brandvalent
ModelVX Series
CategoryAir Handlers
LanguageEnglish

Summary

General Safety Information

General Safety Precautions

Qualified personnel should follow safety instructions and precautions for installation and maintenance.

Electrical Safety Warning

Avoid electrocution by not puncturing roof panels, which contain high voltage wiring.

DANGER - Power Disconnection

Always disconnect power before working on equipment; lock and tag disconnect switch.

CAUTION - Refrigerant System

Evacuate area if refrigerant leak occurs; EPA Certified Technician required for repairs.

CAUTION - Hot Components

Internal components may be hot; allow time for cooling before servicing.

Receiving, Handling, and Storage

Receiving Procedures

Check product for damage and verify line items against delivery receipt.

Handling Guidelines

Use lifting brackets and handle to avoid scratching or chipping the coating.

Storage Recommendations

Store units indoors in a low humidity atmosphere or outdoors on a level surface.

Inspection and Maintenance During Storage

Inspect units monthly, check for moisture/dirt, and rotate fan wheel.

Removing Unit from Storage

Inspect unit assembly for working order before installation.

Product Overview

Cooling Options

Units offer Packaged DX or Air-source heat pump (ASHP) cooling options.

Heating Options

Heating options include gas-fired furnace, electric heat, hot water coil, or air-source heat pump.

Airflow Arrangement

Unit supports Constant Air Volume (CAV) and Variable Air Volume (VAV) with recirculation options.

Safety Listing

Models are listed per ANSI/UL 1995 and are ETL Certified.

Models and Capacities

Subassemblies

Blower System

Units have one or two plenum-type fans for supply and optional exhaust air.

Coil Options

Various optional coils include evaporator, condenser, indoor, outdoor, water, and reheat coils.

Compressor Types

Packaged DX units have 1-4 compressors; ASHP units have 1-2 compressors.

Damper Types

Includes motorized intake, optional recirculating, return, and gravity-type exhaust dampers.

Optional Components

Discusses electric heater, filters, gas furnace, DX systems, ASHP, split DX, and vestibule.

Installation

Typical Unit Weights and Dimensions

Table and diagrams showing unit dimensions and weight for various models.

Installation (Continued)

Service Clearances

Table and diagram detailing required clearances for unit service and access.

Installation (Continued)

Additional Clearances for Packaged DX

Requires unrestricted air movement around condenser fans/coil; avoid placement under overhangs.

Handling Concerns for DX/ASHP

Use protective equipment due to refrigerant system; remove shipping materials before lifting.

Additional Clearances for Air Source Heat Pump

Requires unrestricted air movement around outdoor coil/fans; avoid placement under overhangs.

Installation (Continued)

Lifting Procedures

Instructions for safe lifting using spreader bars and ensuring proper balance.

Roof Curb Mounting

Details on installing factory-supplied or field-supplied roof curbs for unit mounting.

Installation (Continued)

Optional Piping Vestibule

Clearance dimensions must be measured from the vestibule if ordered.

Rail Mounting and Layout

Instructions for installing units on rails provided by others.

Ductwork Configurations

Note on downblast discharge ductwork connection requirements.

Recommended Electrical and Gas Supply Entry Locations

Electrical and Gas Entry Locations

Guidance on bringing electrical service and gas supply into the unit cabinet.

Optional Gas Piping Requirements

Requirements for field-supplied gas piping for indirect gas-fired furnaces.

Alternate Supply Entry Locations

Considerations for field-locating alternate entry locations.

Gas Connection Details

Information for connecting gas supply line to optional gas furnace.

Piping Installation

Optional Coil Piping

Details on factory-installed cooling/heating components and coil connection locations.

Water Coil Installation

Installation guidelines for water coils, including support, connections, and freeze protection.

Direct Expansion (DX) Coil Installation

Installation of DX coils, including piping, connections, and components.

Condensate Drain Trap Requirements

Importance of P trap for condensate drainage and freeze protection.

Condensate Overflow Switch

Optional switch for monitoring high condensate levels.

Electrical Information

Electric Heater Wiring Sizing

Guidance on selecting power supply and wiring for optional electric heaters.

Electrical Connection Openings

Information on field-supplied electrical openings varying by unit size.

Connecting Power Supplies

Instructions for connecting main power lines, electric heater lines, and grounding lug.

Optional Convenience Outlet Wiring

Requirements for a separate 115V power supply circuit for the convenience outlet.

Low Voltage Component Wiring

Guidance on prewired components and field-wiring needs, including control circuit resistance.

Field-Provided Disconnect

Recommendation for service room and fuse selection for field-installed disconnects.

Control Center Components

Main Control Center Layout

Diagram and list of components in the Electrical and Controls Cabinets.

Optional Indirect Gas-Fired Furnace Controls

Note on dual furnace installation and identical controls for parallel operation.

Component Operation

Phase Monitor Function

Unit control monitors phase reversal, imbalance, loss, or brownout and shuts down the unit.

Variable Frequency Drive (VFD) Operation

Factory preset VFD controls blower speed for optimum performance; verify during test and balance.

Supply Fan VFD Control Sequences

Modulation of supply fan based on CO2, duct static, or building static pressure sensors.

Exhaust Fan VFD Control Sequences

Modulation of exhaust fan based on building static pressure or outdoor air damper position.

OA/RA Damper Control Sequences

Modulation of OA/RA dampers based on CO2 levels or building static pressure.

Exhaust Fan Only Power Operation

Dedicated circuit for exhaust fan to run during power outage; not for high temp exhaust.

Optional Component Operation

EC Condenser Fan Operation

EC fan modulates speed to maintain highest liquid line pressure.

Air-Source Heat Pump Operating Conditions

Conditions for operating in Cooling and Heating modes, including ambient temperature limits.

Optional Component Operation (Continued)

Airflow Monitor Functionality

Field calibration required for airflow monitoring device performance.

Hot Gas Reheat Valve Control

Controls supply air discharge temperature during dehumidification using a three-way valve.

VFD Compressor Envelope Control

VFD compressor mounted in condensing section; envelope control safeties are critical.

Oil Return Management

VFD has oil return purge cycle; do not disable stator heat or oil return management.

Optional Component Operation (Continued)

Frost Control Options

Optional feature to prevent/control energy recovery wheel frosting via timed exhaust, electric preheat, or VFD.

Rotation Sensor Function

Monitors energy wheel rotation; field-wiring for alarm notification.

Dirty Filter Sensor Function

Monitors filter pressure drop; requires field adjustments after ductwork completion.

Microprocessor Control System

Optimizes unit performance with supplemental heating/cooling; interfaces with BMS.

Unoccupied Recirculation Damper

Provides recirculation damper for unoccupied mode control.

Factory-Installed Refrigeration System Components

Packaged DX Cooling Components

Diagram and list of components for DX cooling with hot gas reheat and bypass.

Factory-Installed Refrigeration System Components (Continued)

Air-Source Heat Pump Components

Diagram showing refrigerant circuit for ASHP with hot gas reheat.

Factory-Installed Refrigeration System Components (Continued)

Refrigeration System Components List

Detailed list of components within the factory-installed refrigeration system.

Start-Up Unit

Start-Up Safety Precautions

Dangers and cautions for performing unit start-up, including electrical hazards and component handling.

Start-Up Procedure Overview

Unit was factory tested; ensure proper operation by following start-up checklist.

Start-Up Unit (Continued)

Pre-Start-Up Checklist

Checklists for electrical, compressor, furnace, and water coil readiness before starting.

Start-Up Procedure Steps

Steps for initial unit operation, including jumpering controls and checking fan/compressor rotation.

Voltage Imbalance Calculation

Explanation of voltage imbalance and formula for calculation to prevent motor failure.

Start-Up Checklist - General

General Start-Up Data Recording

Records line voltage, motor amp draw, fan RPM, and compressor/outdoor fan data.

Start-Up Checklist - Packaged Direct Expansion (DQX)

DX Unit Start-Up Parameters

Checklist for DX unit parameters including superheat, subcooling, pressures, and temps.

Start-Up Checklist - Air-Source Heat Pump (ASHP)

ASHP Start-Up Parameters

Checklist for ASHP parameters in cooling and heating modes, including superheat and subcooling.

Start-Up Components

Fan Inspection and Setup

Check fan for free rotation, consult manufacturer for changing operating conditions.

Supply Fan Offset Adjustment

Information on plenum fans, including offset adjustment for efficient performance.

Fan Wheel Rotation Check

Check fan rotation by momentarily energizing; reverse leads if necessary.

Exhaust Fan VFD Control

Optional exhaust fan is direct-drive plenum type; speed controlled by VFD.

Vibration Identification

Causes and identification of excessive vibration during initial start-up.

Discharge Air Temperature Sensor Installation

Field-install sensor at least three duct diameters downstream of heat exchanger.

Start-Up Components (Continued)

Airflow Monitoring Setup and Calibration

Instructions for navigating airflow controller menus and field calibration.

Airflow Monitor Communication Setup

Steps to set up communication parameters (MODBUS, NETADDR, NETBAUD, PARITY) for airflow monitor.

Start-Up Components (Continued)

Optional Dirty Filter Switch Adjustment

Procedure to adjust the dirty filter switch while the unit is running.

Hot Gas Bypass Valve Adjustment

Procedure to adjust the hot gas bypass valve for optimal performance.

Optional Energy Wheel

Energy Wheel Start-Up: Air Seal Adjustment

Adjusting air seals for minimum leakage and proper energy transfer efficiency.

Drive Belt Inspection

Inspect drive belt for smooth ride in pulley and proper alignment.

Energy Wheel Seal Adjustment

Procedure to adjust perimeter and diameter seals for optimal fit against the wheel.

Economizer Sequence of Operation

Economizer lockout conditions and wheel stop/modulate sequences for cooling.

Frost Control Sequence of Operation

How microprocessor controller initiates preheat or modulating wheel for frost control.

Optional Energy Wheel (Continued)

Energy Wheel Maintenance Overview

General maintenance and inspection of the energy wheel for cleanliness and wear.

Energy Wheel Inspection

Inspect wheel for cleanliness, drive motor, belt, and pulley; clean if necessary.

Energy Wheel Cleaning Procedure

Procedure for cleaning wheel segments using sprays or washes; avoid harsh chemicals.

Energy Wheel Reassembly Procedure

Instructions for reinstalling wheel segments, ensuring correct face and retaining clips.

Energy Recovery Wheel Belt Inspection

Inspect belts for wear or damage; contact manufacturer for replacement.

Energy Recovery Wheel Bearing

Contact manufacturer representative for bearing replacement instructions.

Optional Energy Wheel – Troubleshooting

Energy Wheel Operational Issues

Symptom/cause/action table for energy wheel not turning or running intermittently.

Troubleshooting – Alarms

Microprocessor Controller Alarm Codes

How to interpret and reset microprocessor alarms and fault codes.

Phase Monitor Status Indicators

Indicates operational status and fault conditions via LED lights.

Variable Frequency Drive (VFD) Alarm Handling

VFD display shows alarms; hard restart required for faults like voltage spikes.

Digital Scroll Compressor Controller Faults

Chart of fault codes for digital scroll compressor controller, including lockout conditions.

Troubleshooting – Unit

Blower Failure Troubleshooting

Troubleshooting steps for blower failure due to fuses, motors, or electrical issues.

Motor Starter Issues

Addresses starter chatter due to long control wiring or low voltage.

Motor Over Amps Diagnosis

Diagnoses motor over-amping from incorrect voltage, low horsepower, or winding issues.

Low Airflow Troubleshooting

Troubleshoots low airflow due to fan direction, dirty filters, or static pressure.

High Airflow Troubleshooting

Addresses high airflow from excessive fan speed or missing filters.

Noise or Vibration Troubleshooting

Identifies causes of noise/vibration from fan wheels, bearings, or ductwork.

Troubleshooting – Refrigeration Circuit

Compressor Start Failure Troubleshooting

Diagnoses issues preventing compressor start, including power, contactors, and low voltage.

Compressor Low Pressure Cutout Troubleshooting

Troubleshoots low pressure cutouts due to refrigerant charge or airflow restrictions.

Low Pressure Switch Troubleshooting

Addresses low pressure switch cutout at specific PSIG values.

Troubleshooting – Refrigeration Circuit (Continued)

Compressor High Pressure Cutout Troubleshooting

Diagnoses high pressure cutouts due to refrigerant charge, fan issues, or obstructions.

Compressor Thermal Overload Troubleshooting

Troubleshoots thermal overload issues related to compressor overheating or wiring.

Compressor Hum without Start Troubleshooting

Addresses hums without starting due to start relay, winding damage, or low voltage.

Compressor Noise or Vibration Troubleshooting

Diagnoses compressor noise/vibration from tubing, rotation, or mounting.

Troubleshooting – Refrigeration Circuit (Continued)

High Suction Pressure Troubleshooting

Addresses high suction pressure due to evaporator load, unloaded compressor, or expansion valve.

High Discharge Pressure Troubleshooting

Troubleshoots high discharge pressure from fan issues, refrigerant charge, or coil cleanliness.

Low Suction Pressure Troubleshooting

Diagnoses low suction pressure from refrigerant leaks, dirty coils, or airflow restrictions.

Troubleshooting – Refrigeration Circuit (Continued)

Low Discharge Pressure Troubleshooting

Addresses low discharge pressure from refrigerant charge or expansion valve issues.

Compressor Short Cycle Troubleshooting

Troubleshoots short cycling from faulty controls or poor air distribution.

Compressor Oil Loss Troubleshooting

Diagnoses oil loss from refrigerant leaks or improper crankcase heater operation.

Capacity / Performance Issues Troubleshooting

Addresses capacity issues from refrigerant charge, dirty coils, or excessive load.

Liquid Line Frosting Troubleshooting

Diagnoses liquid line frosting from restrictions or insufficient airflow.

Suction Line Frosting Troubleshooting

Troubleshoots suction line frosting from airflow or expansion valve issues.

Evaporating Coil Frosting

Normal on ASHP in heating mode; check valve function if not.

Routine Maintenance

Maintenance Schedule Overview

Recommended maintenance frequency: monthly, semiannually, and annually.

Monthly Maintenance Tasks

Includes cleaning external filters and replacing internal filters.

Semiannual Maintenance Tasks

Includes checking motors, bearings, condensate drains, and coils.

Annual Maintenance Tasks

Includes lubrication, damper checks, blower inspection, door seals, wiring, and cabinet cleaning.

Routine Maintenance (Continued)

Lubrication Procedures

Check moving components for proper lubrication and replace worn parts.

Damper Maintenance Procedures

Ensure dampers open/close properly; check motorized dampers via actuator.

Gas Furnace Maintenance

Maintain furnace per Indirect Gas-Fired Heat IOM.

Fan Motor Maintenance

Clean motor exterior, check lubrication, and refer to manufacturer's website for schedules.

Fan Wheel and Fasteners Maintenance

Clean wheel/housing if imbalanced; check fasteners for tightness.

Coil Maintenance Procedures

Clean coils annually or more frequently if dirty; use appropriate pressure for cleaning.

Internal Filter Maintenance

Check and replace 2-inch pleated paper filters as needed to ensure proper airflow.

External Filter Maintenance

Check and clean aluminum mesh filters in supply weatherhood regularly.

Routine Maintenance (Continued)

Filter Specifications Table

Table detailing filter types, sizes, and quantities for various unit models.

Reference - Venting Connection Locations

Venting Locations (VX/VXE-112, VX/VXE-212)

Diagrams and dimensions for IG furnace venting connections for smaller models.

Venting Locations and Flue Sizes (VX/VXE-112, VX/VXE-212)

Table of dimensions and flue connection sizes for VX/VXE-112 and VX/VXE-212 models.

Reference - Venting Connection Locations Cont. (Models VX/XVE-352)

Venting Locations (VX/VXE-352)

Diagrams and dimensions for IG furnace venting connections for larger models.

Venting Locations and Inlet/Outlet Dimensions (VX/VXE-352)

Table of dimensions for IG venting, inlet, and outlet for VX/VXE-352 models.

Reference - Rated Airflow

VX Model Rated Airflow

Table listing rated airflow in SCFM for various VX models.

VXE Model Rated Airflow

Table listing rated airflow in SCFM for various VXE models.

CONTACT US / MORE INFORMATION

Contact Information

Provides contact details for technical support and Valent Air Management Systems.

Additional Information Sources

Directs users to schematics and online literature for manuals and configuration questions.

LIMITED WARRANTY & DISCLAIMER POLICY

Product Warranty Terms

Covers defects in materials/manufacture for 12/18 months; excludes labor and consumables.

Start-Up Labor Warranty

Offers a limited 60-day labor warranty upon completion of qualified start-up.

Third-Party Component Warranty Considerations

Unison does not warranty third-party components; support limited to basic functionality verification.

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