VAT 613 Series - Installation; Initial procedure

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Series 613 INSTALLATION

984360EC Edition 12.08.2022 13/

149

5 Installation

WARNING

Unqualified personnel

Inappropriate handling may cause serious injury or property damage.

Only qualified personnel are allowed to carry out the described work.

5.1 Initial procedure

Main Page

Table of Contents3
Description of Product6
Identification of Product6
Firmware6
Use of Product6
Used Abbreviations6
Related Documents6
Important Information6
Technical Data7
Control and Actuating Unit7
Valve Unit7
Safety8
Compulsory Reading Material8
Danger Levels8
Personnel Qualifications9
Safety Labels9
Design and Function10
Design10
Function10
Pressure Control System Overview and Function11
Principle of a Pressure Control System12
Installation13
Initial Procedure13
Unpacking14
Installation into the System15
Installation Hints16
Installation Space Condition16
Admissible Forces17
Admissible Forces at Controller18
Tightening Torque Dns 40 - 50Mm19
Tightening Torque Dns 63 - 100Mm20
Connection Overview21
Power-, Ground- and Sensor Connection22
Connection Cable Recommendations22
Ground Connection23
Power and Sensor Supply Concepts24
Drive Power Enabled Switch, Safety Mode28
Power up29
Power Down, Power Failure Option29
Power down Behavior in Case of Power Failure29
Power Fail Option29
Service Port, CPA Software30
How to Start30
Update31
Display Information32
Power up32
Operation33
Error33
System Settings and States34
Identification34
Statistics35
Warning/Error36
Service36
Valve Settings and States37
States37
Homing37
Cycle Counter38
Position Restriction38
Position Adaption39
Interface RS232/48540
Operation Mode RS232/ RS48540
Rs23240
Rs48541
Command Set42
Position and Pressure Units46
Compound Commands47
Parameter Overview50
Compatible Command Sets60
Digital IO on the RS Interface Connector75
Pressure Sensor78
Mechanical Connection Requirements78
Configuration79
Crossover (2 Sensor Operation Mode)81
Zero Adjust82
Logarithmic Pressure83
Power Connector Digital IO84
Digital Input84
Digital Output85
Operation86
Access Mode87
Overview87
Remote and Locked Operation87
Local Operation87
Control Mode88
View89
Pressure Control90
Controller Units90
Control Algorithm91
Adaptive Algorithm93
PI Algorithm104
Pressure Ramp110
Profile Ramp113
Automated Controller Selector116
Control Position Restriction117
Store Control Parameter Volatile117
Position Control118
Parameter118
Position Ramp118
Operation under Increased Temperature119
Trouble Shooting120
Warnings120
Errors122
Error Recovery122
Error Bitmap122
Error Number123
Error Code123
Troubleshooting List125
Maintenance126
Maintenance Intervals126
Maintenance Procedures127
Replacement of Shaft Feedthrough Seals and Valve Cleaning128
Replacement of Option Board132
Repairs137
FPR Service137
Dismounting and Storage138
Dismounting138
Storage139
Packaging and Transport140
Packaging141
Transport141
Disposal142
Spare Parts143
ISO-KF for DN 25 - 50 MM144
Drawing ISO-KF144
ISO-KF Valve Unit - Aluminum Blank, Without Heating145
ISO-KF Valve Unit - Stainless Steel, Without Heating145
Seals and Grease145
ISO-F for DN 63 - 320 MM146
Drawing ISO-F146
ISO-F Valve Unit - Aluminum Blank, Without Heating147
ISO-F Valve Unit - Stainless Steel, Without Heating147
Seals and Grease147
Control Unit and Accessories148
Control and Actuating Unit148
Accessories148
Centering Ring with VITON ® O-Ring148

VAT 613 Series - Installation; Initial procedure

Table of Contents

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