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Veloce 400 User Manual

Veloce 400
160 pages
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VELOCE
Manufacturing
Manual – 400

Table of Contents

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Veloce 400 Specifications

General IconGeneral
BrandVeloce
Model400
CategoryToy
LanguageEnglish

Summary

General Information

1 General Information

Provides an overview and introductory advice for building the aircraft kit.

Initial Instructions

2 Initial Instructions

Outlines vital instructions and precautions to read before starting construction.

Wing Assembly

3.1 Wing Assembling Template

Details the fabrication and setup of the assembly template for the wing.

3.2 Top Wing Coating Preparation

Explains how to prepare the top wing coating for assembly.

3.3 Rear Spar Preparation

Covers the necessary steps for preparing the rear spar.

3.4 Experimental Fit

Guides the process of fitting ribs and spars to ensure proper alignment.

3.5 Main Spar Preparation

Details the preparation and positioning of the main spar.

3.6 Fuel Tank Preparation

Outlines the procedures for preparing and installing the fuel tank.

3.7 Fuel Cap Installation

Describes the process of installing the fuel cap into the tank area.

3.8 Tank Bridge Installation

Details the installation of the tank bridge components.

3.9 Rigid Point for Aileron Horn

Explains how to create a rigid mounting point for the aileron horn.

3.10 Top Coat Bonding

Covers the process of bonding the top coat sections of the wing.

3.11 Tank Closing Lamination

Guides the lamination process to seal the fuel tank.

3.12 Fuel Proofing

Outlines the steps for testing the fuel tank for leaks and porosity.

3.13 Static Pitot Lines Installation

Covers the installation of static pitot lines.

3.14 Electrical Conduit Installation

Details the installation of electrical conduit within the wing.

3.15 Undercoating Preparation

Explains the preparation steps for the undercoat application.

3.16 Trailing Edge Strengthening

Covers reinforcing and hardening the trailing edge of the wing.

3.17 Hinge Installation

Guides the process of fitting and installing hinges for control surfaces.

3.18 Aileron Horn Installation

Details the installation of the aileron horn.

3.19 Wing Tip Installation

Covers the procedure for installing the wing tips.

Horizontal Empennage Assembly

4.1 Horizontal Empennage Assembly Preparation

Outlines the preparation steps for assembling the horizontal empennage components.

4.2 Component Lamination

Guides the lamination process for various horizontal empennage components.

4.3 Top Cladding Mounting and Installation

Details the mounting and installation of the top cladding for the empennage.

4.4 Cutting Elevator and Stabilizer Sections

Explains how to cut the elevator and stabilizer sections.

4.5 Trim Tab Installation

Covers the installation of the trim tab.

4.6 Trim Tab Hinge Preparation

Details the preparation and installation of the trim tab hinge.

4.7 Surface Closing Lamination

Guides the lamination process for closing surfaces of the empennage.

4.8 Elevator Hinge Installation

Covers the installation of the elevator hinges.

4.9 Elevator Control Horn Assembly

Details the assembly of the elevator control horn.

4.10 End Closure Procedure

Explains the process for closing the end of the empennage sections.

4.11 Elevator Mass Balance

Guides the procedure for balancing the elevator mass.

4.12 Trim Tab Actuation Servo

Covers the installation of the trim tab actuation servo.

Fuselage Assembly

5.1 Component Preparation

Details the initial preparation of fuselage components.

5.2 Fuselage Leveling and Fixing

Guides the process of leveling and fixing fuselage sections during assembly.

5.3 Temporary Fitting of Fuselage Top

Explains the temporary fitting of the upper fuselage section.

5.4 Firewall Installation

Covers the fabrication and installation of the firewall.

5.5 Front Seat Reinforcement

Details the reinforcement of the front seat area.

5.6 Rear Seat Backrest Installation

Guides the installation of the rear seat backrest.

5.7 126 Station Cave Installation

Covers the installation of the 126 station cave.

5.8 Station 185 Cave Installation

Details the installation of the Station 185 cave.

5.9 Front Floor Assembly

Guides the assembly of the front floor panel.

5.10 Reinforcement of Main Train Box

Covers the reinforcement of the main train box.

5.11 Beke Mount Reinforcers

Details the installation of reinforcements for the beke mount.

5.12 Vertical and Horizontal Stabilizers Installation

Guides the installation of vertical and horizontal stabilizers.

5.13 Wing Attachment Reinforcers

Covers the installation of reinforcements for wing attachment.

5.14 Control Console Assembly

Details the assembly of the control console.

5.15 Front Seat Rear Assembly

Guides the assembly of the front seat rear components.

5.16 Bottom Seat Assembly

Covers the assembly of the bottom seat components.

5.17 Upper Fuselage Assembly

Details the assembly of the upper fuselage section.

5.18 Luggage Compartment Cover

Explains the installation of the luggage compartment cover.

5.19 Elevator Scale Installation

Covers the installation and adjustment of the elevator scale mechanism.

5.20 Wing Attachment Eyelets

Guides the installation of the eyelets for wing attachment.

5.21 Wing-Fuselage Junction

Details the process of joining the wing to the fuselage.

5.22 Engine Cowl Installation

Covers the fitting and installation of the engine cowl.

5.23 Internal Finishes Application

Explains the process of applying internal finishes to the fuselage.

Fuselage Translations (Includes Mechanics)

6.1 Yoke Linkage Assembly

Guides the assembly of the yoke linkage and related mounting brackets.

6.2 Flap Mounting Bracket Installation

Details the installation of the flap actuation arm and selector assembly.

6.3 Rudder Cable Routing and Installation

Explains the routing of rudder cables through the fuselage tunnel.

6.4 Aileron Horn Installation

Covers the fabrication and installation of the aileron horn.

6.5 Elevator Push/Pull Rod Installation

Guides the installation of the elevator push/pull rod and actuator arm.

6.6 Rudder Horn Installation

Details the installation of the rudder horn.

6.7 Flap Torque Tube Installation

Covers the installation of the flap torque tube and associated hardware.

6.8 Flap Cruiser Pivot Hangers

Explains the installation of flap cruiser pivot hangers.

6.9 Routing Rudder Cable and Installation

Guides the routing and installation of rudder cables.

6.10 Main Gear Installation

Details the installation of the main landing gear.

6.11 Brake Line Installation

Covers the installation of brake lines for the landing gear.

6.12 Rudder Pedals Manufacturing and Installation

Guides the manufacturing and installation of rudder pedal components.

6.13 Miscellaneous Extras

Covers miscellaneous installation tasks and components.

FIAP (Flap Assembly)

7.1 Bottom Cladding Assembly

Details the assembly of the bottom cladding for the flap.

7.2 Flap Actuation Rail Installation

Covers the installation of the flap actuation rail.

7.3 Top Coat Preparation and Bonding

Explains the preparation and bonding process for the flap's top coat.

7.4 Flap Actuator Rail Assembly

Guides the assembly of the flap actuator rail.

7.5 Assembling the Hinges

Covers the process of locating and fitting the flap hinges.

Aileron Assembly

8.1 Spar Assembly Preparation

Details the preparation of spar sections for aileron assembly.

8.2 Initial Lower Half Assembly

Guides the initial assembly of the lower half of the aileron.

8.3 Preparation for Gluing

Covers the preparation of gluing areas for the aileron.

8.4 Aileron Control Arm Preparation

Details the preparation of the aileron control arm.

8.5 Top Coat Installation

Guides the process of installing the top coat of the aileron.

8.6 Closing the Outer Face

Explains the procedure for closing the outer face of the aileron.

8.7 Aileron Component Assembly

Covers the assembly of various aileron components.

8.8 Aileron Balance

Guides the process of balancing the aileron.

Rudder Assembly

8.9 Rigid Point on Spar

Details the preparation of a rigid point on the rudder spar.

8.10 Right Side Mount

Guides the assembly of the right side of the rudder.

8.11 Final Gluing of Half Right Side

Covers the final gluing process for the right half of the rudder.

8.12 Fitting Test

Explains how to perform a fit test on the rudder.

8.13 Rudder Actuating Arm Installation

Details the installation of the rudder actuating arm.

8.14 Final Closing - Bonding

Guides the final closing and bonding process for the rudder.

9.7 Balancing

Covers the procedure for balancing the rudder.