VOGE 500AC E5 - Electrical Schematic Diagram

electrical schematic diagram
74
R7110
4 way fuse and control relay diagram
There are 6 branches for motorcycle power supply, which get power for positive pole of battery and with 1 fuse
each, who are independent without interference.
Front ri ght t urn ing signal light(LED)12 V 2W
Front le ft turni ng si gna l lig ht(LED)12V 2W
Light Blue
Front po sit ion l igh t(LED)12V 3W
Headlight(LE D)1 2V 29 W/12W
Brown
White
Front wh eel s pee d sen sor
Rea r whe el speed sensor
1
2
White/ Bro wn
White/ Pur ple
1
2
Blu e/Grey
Blu e/Bla ck
Blue/Grey
Blue/Black
9
Whi te/Blu e
Battery positive terminal
(Behind fuse)
Whi te/Red
8
Front wheel
speed output
Black /Oran ge
ABS test interface
diagnosis L
White /Grey
Diagnosis
K line
Black
Ignition switch (Positive
terminal after locked)
White /Brow n
Front wheel speed
sensor signal
CAN communication
wire high
2
1
Purpl e/Whi te
ABS alarm
light output
Rear wheel speed
sensor signal
ABS switch signal
Blue/ Grey
Rear wheel speed
sensor power source
Blue/ Black
Rear wheel speed
sensor power source
Front wheel speed
sensor power source
White /Purp le
CAN communication
wire low
Gree n2
Battery negative
terminal
Gree n3
18
17
11
10
ABS
Blue/Black
Blue/Grey
White/Pur ple
White/Bro wn
Purple/White
Black
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White/Blu e
Black/Orange
White/Gre y
White/Red
Brown/ Whi te
Right switc h ass y.
Sta rting butto n
Kill switch
Black/White
Black
Black
Yell ow/ Red
Black
Black/White
Front br ake switch
Black
Green/ Yellow
Yell ow/ Red
DJ7061-2.3-1 1
Black/White
Green/ Yellow
Yell ow/ Red
Horn
Light Gr een
Green
Flasher
Black
Grey
Black
Grey
Fuse box a sse mbl y
Red /Wh ite1
10A
10A
25A
30A
30A Spa re part s
25A Spa re part s
White/Red
White/Blu e
Red1
Ignition switc h
ON
OFF
Red
Black
Red
Black
Red
Black
Red 1
Red 1
Black
Oil level sen sor
Green
Green
Yell ow/ White
Yell ow/ White
Green
Rea r registration
plate light
Green/ Yellow
Black
Black
Green/ Yellow
Blavk
Gre en/ Yellow
Side stand kill sw itc h
White/Bla ck
Green/ Whi te
Green
Gre en/W hite
Whi te/Bl ack
Gre en
White/ Bla ck
Green
Red /Wh ite
Red
Signature
Gre en/Re d
Yell ow/Re d
Gre en/R ed
Yell ow/Re d
Green/ Pin k
Yell ow/Re d
Green/ Pin k
Yell ow/ Red
12V 1 0A.h
Battery
Green
Green2
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Green1
Green
Rol lov er se nso r
Gre en
Bla ck
Bla ck
Gre en
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Diagnosis inte rface
Red
Bla ck/Or ange
Whi te/Gre en
Gree n/Blu e
Gree n
Whi te/Gre y
Red
White/Gre en
Red /Yello w
Whi te/Gr ey
Gre en/B lu
Bla ck/Or ang
Green
Fuel injector 1
1 2
Ora nge/B lack
Pur ple
1 2
Red/ Blue
1 2
1 2
Orange/Black
Purple
Red /Bl ue
Orange
Brown
Light Blue
Green
Light Blue
Green
Orange
Brown
Green
R
R
R
Right re ar tu rning sig nal l ight
12V LED 2W
Rear lef t tur ning sign al li ght
12V LED 2W
Regist rat ion plate l igh t
12V LED 0.2W
Green/ Yellow
Brown
Brown
Green
Green/ Yellow
Green
Brown
R
R
LED taillight (B rake light/
Pos ition light)1W/0.8W
Red 1
Green
Black
Vehicle net of C hina Mobile
Purple
Yell ow/ Grey
Orange/Green
Green/ Bla ck
Upstre am ox ygen sensor 1
Purple
Blue/Orange
Purple/Yellow
Green/ Bla ck
Upstre am ox ygen sensor 2
Pink
Green/ Bla ck
Pink/Black
Pink/Gree n
Pink/White
9 11 30 10 12
5 4 3 2 1
Red/Black
Oil pres sur e sensor
Grey/B lac k
Green/ Bla ck
Grey/G ree n
Engine coolant t emp era ture sensor
Grey/Yellow
Yell ow/Gree n
Brown/ Blu e
Grey/B lue
Idling exec uto r
Electrical Con tro l Unit ECU
Bro wn/B lue
Idlin g contro l valve p hase A lo w
Gre y/Bl ue
Idlin g contro l valve p hase A hi gh
Gre en/B lue
CAN com munic ation w ire hig h
Red /Yello w
CAN com munic ation w ire low
Bro wn/R ed
Main re lay con trol
Gre y/Gr een
Engin e coola nt temp eratu re sens or
Pin k/Whi te
Throt tle val ve posit ion sen sor
Pin k/Bla ck
Air inl et temp eratu re sens or
Gre en/B lack
Senso r groun d1
Pin k/Gre en
Air inl et pres sure se nsor
Ora nge/G reen
Oxyge n senso r heart ing 1
Pur ple/Ye llow
Oxyge n senso r heart ing 2
1 2 3 4 5 6 7 8 9 10
11 12
Yell ow/G reen
Idlin g contro l valve p hase B hi gh
Gre y/Yellow
Idlin g contro l valve p hase B lo w
Whi te/Bl ack
Side st and swi tch (Ne gativ e contro l low and e ffect ive)
Engin e coola nt temp eratu re sens or (Air c ooling )
Blu e/Ora nge
Upstre am oxy gen sen sor2
Yell ow/G rey
Secon dary a ir
solen oid val ve
Bla ck/Yel low
Ignit ion coi l1
13 14 15 16 1 7 18 19 20 21 2 2
23 24
Whi te/Or ange
Roll sw itch (Ne gativ e contro l low an d effec tive)
Ora nge/W hite
1st dia gnosi s wire fo r ignit ion coi l
Lig ht Gree n/Re d
Neutr al swit ch
Whi te/Gr een
Diagn osis K li ne
Red
Unint errup tible p ower su pply （P ositi ve term inal）
Bla ck/Wh ite1
Ignit ion swi tch (Po sitiv e termi nal aft er lock ed) Coola nt temp eratu re over run ala rm
Pin k
5V powe r suppl y 1
Pur ple/B lack
Malfu nctio n alarm l ight (C onnec t to inst rument )
25 26 27 28 2 9 30 31 32 33 3 4
Canis ter val ve
Gre en1
Ignit ion gro und
Ora nge/B lack
Fuel in jecto r1
Red /Blue
Fuel in jecto r2
Bro wn/B lack
Fuel re lay con trol
Gre y/Wh ite
Fan rel ay cont rol
Bla ck/Gr een
Fuel co nsump tion. C apaci ty outp ut
Blu e/Whi te
Engin e rotat ion spe ed sens or end A Engin e rotat ion spe ed sens or end B
Gre en/W hite Bro wn/W hite
Speed s ignal
Blu e/Whi te1
Engin e rotat ion spe ed outp ut
Pur ple
Bla ck/Bl ue
Unsus taina ble pow er supp ly
(Main r elay ou tput)
Ignit ion coi l2
35 36
37 38 39 40 4 1 42 43 44 45 4 6
47 48
Brown/ Whi te
Blue/White1
Purple/Black
Brown/ Bla ck
Red
Blue/White
Green/ Whi te
Black/Yellow
Brown/ Red
Gre en1
White/Gre en
Yell ow/Grey
Orange /Gr een
Green/ Bla ck
Pink/B lac k
Pink
Pink/G ree n
Lig ht Gree n/Red
White/ Bla ck
Pur ple
Pink/White
Black/ Whi te1
Black/ Gre en
Grey/G ree n
Black/ Blu e
Gre y/Whi te
Orange /Bl ack
Red /Blue
Grey/Yellow
Yell ow/Gr een
Brown/ Blu e
Gre y/Blu e
Whit e/Ora nge
Blu e/Ora nge
Purple /Ye llo w
Gre en/Bl ue
Red/Yellow
Ele ctric
fan
Green
Gre y/Re d
Green
Brown/ Green
Gre en
1 2
Brown/Green
Green
Bro wn/B lack
Bro wn/R ed
Gre y/Re d
Bro wn/G reen
5 6 9
10
13
14
8 7
11
Brown/ Red
Grey/Re d
Brown/ Bla ck
Brown/ Gre en
1 2
12
4
3
15
Grey/W hit e
Red
Red /Wh ite1
Rec tif ier
regula tor
Magneto ass emb ly
Green/ Whi te
Blue/White
Yell ow
Green
Red/W hite
Green
Red /Wh ite1
Green/White
42 43
Blue/White
Green/ Whi te
Spark pl ug1
Spark pl ug2
Purple
Black/Yellow
Purple
Black/Yellow
Pur ple
Bla ck/Yell ow
0.85
Pur ple
Bla ck/Bl ue
0.85
Purple
Black/ Yello w
Purple
Black/Blue
Switch i ndi cator
switch a sse mbl y
6
5
4
3
2
1
N
Yell ow/ Black
white/ Yello w
Yell ow/Red1
Green/ Bla ck
Blue/R ed
Light Green /Red
Light Green /Red
Pink
Blue/R ed
Green/ Bla ck
Yell ow/Black
white/ Yello w
Yell ow/Red1
Light Gr een /Red
Yell ow/Blac k
white/ Yello w
Yell ow/Red1
Green/ Bla ck
Blue/R ed
Pink
Per manently close
1 2
3
4
5
1 2
3
4
5
Side stand switc h relay
Per manently close
Rel ay
Per manently close
Green/ Red
Gre en/Pi nk
White/ Bla ck
ENT ER
Left swi tch a ssy.
High/L ow be am switch Overta kin g switch Horn swi tch
Tur ning swit ch
Light Gr een
Grey
Light Bl ue
white/ Yello w
White/ Gre en
White/ Pur ple
Clutch s wit ch
Speed sensor
Magneto cra nks haf t
Bro wn/W hite
Sta rting motor
Grey/B lue
Brown/ Blu e
Yell ow/Gree n Grey/Yellow
D C B A
Surrou ndi ng
temperatu re se nsor
USB
ABS s ignal l ight
Purple/White
Oil p ressur e indic ator
Red /Bl ack
Fue l consu mptio n
Black/Gre en
Spe ed sign al
Brown/ Whi te
Ent er
white/Yellow
White/Gre en
Up
White/Pur ple
Dow n
Sid e stand
White/Bla ck
Fue l level s ignal
Yell ow/ White
Rig ht turn ing swi tch
Light Blue
Black
IGN
Neg ative te rmina l
Green
F1- 2
Red 1
Orange
Lef t turni ng swit ch
Blue/White1
Eng ine rota tiona l speed
Blue
Hig h beam
Green/ Blu e
CAN -H
Red /Yellow
CAN -L
Neg ative te rmina l
Green
Grey/B lac k
Wate r tempe rature
Purple/Black
MIL
Pink
1st g ear
Blue/R ed
2nd g ear
Green/ Bla ck1
3rd ge ar
Yell ow/Red1
4th g ear
white/ Yello w
5th g ear
6th g ear
Yell ow/Blac k
Light Green /Red
The N g ear pos ition
Orange /Wh ite
Sur roundi ng temp eratu re
Pin K
14
16
17
31
19
21
20
15
4
12
22
23
33
18
32
9
11
10
6
13
24
25
29
28
27
26
8
5
7
USB- P
USB- N
USB5 V
Yell ow/White
Orange/Wh ite
Grey/B lac k
Gre en
Light Green /Red
Blu e
Red /Yell ow
Gre en/ Blu e
Fuel l evel si gnal
Temper ature s ensor
Water t emper ature s ensor
GND
The N ge ar posi tion
High b eam（+）
CANL C ANH
Light Blue
Purple/Bl ack
Purple/Wh ite
White/ Bla ck Red /Bl ack
Black/Gre en
Ora nge
white/ Yellow1
White/ Pur ple1
White/ Green1
Bla ck
Righ t turni ng sign al ligh t(+）
Engi ne malf uncti on sign al
ABS si gnal
Side s tand（-）
Oil pr essur e
Fuel c onsum ption s ignal
Left t urnin g signal l ight( +）
Ente r key（-）
Down A rrow key（-）
Up-A rrow key（-）
Power of ke y
Gre en
Pink1
Blue/Red
Yell ow/Black
white/ Yellow Yell ow/Red1
Green/ Bla ck1
Brown/ Whi te
Blue/Whit e1
Red 1
GND
1st ge ar
2nd ge ar
3rd ge ar
Spee d (Curr ent)
Spee d (Volta ge)
Engi ne rota tiona l speed s ignal
BATT（ +）
1
11
23
33
Instrument set
Purple/White
Red /Bl ack
Black/Gre en
Brown/ Whi te
white/Yellow
White/Gre en
White/Pur ple
White/Bla ck
Yell ow/ White
Light Blue
Black
Green
Red 1
Orange
Blue/White1
Blue
Green/ Blu e
Red /Yellow
Green
Grey/B lac k
Purple/Black
Pink
Blue/R ed
Green/ Bla ck
Yell ow/Red1
white/ Yello w
Yell ow/Blac k
Light Green /Red
Orange /Wh ite
Light Blue
Green
Green
Green Green
Orange
Orange
Green
Green
Blue
Light Blue
Green
Orange
Green
Brown
Bl ack
Blue
Blue Brown
Black
Green
Brown Blue
Green
Black
Brown
Green
Blue
White
Green
Black
Green
Bla ck
Gre en
Bla ck
Bro wn/W hite
Brown/ Whi te
Bl ack
Green
Green
Orange /Wh ite
Green/ Red
Green
Green/ Red
Green
white/ Yello w
White/ Pur ple
Gre en
whi te/Yel low
White/ Gre en
White/ Green
Whi te/Pu rple
Blu e
Bla ck
Bl ack
Blue
Blue
Bl ack
Orange
Ora nge
Grey
Lig ht Blue
Blue
Bl ack
Light Gr een
Orange
Grey
Light Bl ue
Whi te/Pu rple
Whi te/Gr een
whi te/Yel low
Gre en
Gre en/Re d
Black
Light Gr een
Light Bl ue
Ora nge
Gre y
Blue
whi te/Yel low
Whi te/Pu rple
Gre en
Whi te/Gr een
Gre en/Re d
Green
white/ Yello w
White/ Gre en
White/Purple
Green/ Red
Bla ck
Lig ht Blue
Ora nge
Blue
Lig ht Gree n
Gre y
Blue
Light Gr een
Light Bl ue
Bl ack
Orange
Grey
Green/ Red
Black
White/Black
Green/ Red
Bl ack
Gre en/Pi nk
Whi te/Bl ack
Green
Bla ck
White/Orange
Pin k
Black
Green
White/Oran ge
Pin k2
Gre en/Pi nk
Light Green/Red
Yell ow/ Black
white/ Yello w
Yell ow/Red1
Light Green /Red
Pink
Blue/R ed
Green/ Bla ck
Pink
Blue/White
Green/White
Blue/White
Yellow Yellow
Yellow Yellow
Yell ow
Green
Red/W hite1
Red /Wh ite1
Red
Purple
Purple
Purple
Red
Red /Wh ite1 Red /Wh ite1
Purple
Red Red
Grey/W hit e
Purple
Red
Purple
Electrical box i nternal
structure d iag ram
Gre y/Re d
Oil pump
Upstre am oxy gen sen sor1
3~5A about50W
2A about30A
4.5~6A about67W
F3 10A
F2 10A
F1 15A
Fan relay
K3
1
2
3
4
5
14
13
12
15
8
7
6
5
11
10
Grey/Red
Grey/White
Purple
Brown/Green
Brown/Black
Purple
Brown/Red
ECU P45
ECU P46
ECU P14
ECU P33
Fan
10A 15A
25A 30A
Fuel pump relay
K2
1
3
2
5
4
Main relay
1
2
5
4
3
K1
3 4
1 2 9
Red/White 1
Red Red
Red
Red/White 1
F1 30A
F2 10A
Red 2
Circuit of ABS,
Lighting and Signal
3~30A
Red/White
Battery jar
starting relay
starting dynamo
Electric start button
ignition lock
Black
White/Red
White/Blue
F3 25A
F4 10A
Black
ABS
Black
right handle flameout switch
ECU P32
Black
Green/Pink
1
3
4
5
2
Circuit of main relay
Circuit of oil pump
Circuit of Cooling fan
Specification of safety insert:
Original interior drawing of electrical parts box
Purple Purple Purple
Oil pump
ECU, o xygen s ensor,
Diag nose in terfa ce,
carb on cani ster,
fuel s pray no zzle,
FBT
Black/White
Black
Lighting and signal system
Lamps, instruments,
speakers
Green/Red
White/Black
Red/White1
Red/White1
Red/White 1
Clutch
Switch
Neutral SW
Light green/Red
Green/Red
Yellow/Red
Later al supp ort
flam eout
ECU P8
Grey/G ree n Grey/B lac k
Green/ Bla ck
Pin k/Gre en
Pin k/Bla ck
Pin k
Gre en/B lack
Pink/White
Air inlet tem per atu re/Pressur e/
Thrott le valve position sens or
Pur ple
Gre en/B lack
Blu e/Ora nge
Pur ple/Ye llow
Gre en/B lack Pur ple
Yell ow/G rey
Ora nge/G reen
Black
Red
Green
Red
Gre en
Bla ck
Green
Brown
Green
Green/ Yellow
Green/ Yellow
Brown
Orange
Green
Light Blue
Green
Brown
Orange
Green
Green
Light Blue
Whi te/Br own
Whit e/Pur ple
Battery positive terminal
(Behind fuse)
Battery negative
terminal
Black
Black/White
Green/ Yellow
Black
Yell ow/ Red
Black/Whi te
Green/ Yellow
Black/White
Black
Yell ow/ Red
Green/ Yellow
Black
Green/ Yellow
Black/White
Yell ow/ Red
Yell ow/ Red
Green/ Yellow
Black/White
Black
Black
Red /Wh ite1
Red /Wh ite1
Red /Wh ite1
Red /Wh ite
Red/White1
Red/White1 Red/White1 Red/White1
Red1
White/Blue
White/Red
Red/White
Black
Green
Yell ow/White
Yell ow/ White
Black
Green/ Yellow
Whi te/Bl ack
Gre en
Pin K
Bla ck
Gre en
Red/Yellow
Fuel injector 2
Purple
Pur ple
5th ge ar
4th ge ar
3th ge ar
2nd dia gnosi s wire fo r ignit ion coi l