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Voith VR 115 E User Manual

Voith VR 115 E
94 pages
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Voith Turbo
Aftersales Service Manual Voith Retarder VR 115 E
153.00009710 I 2005-11
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Voith VR 115 E Specifications

General IconGeneral
BrandVoith
ModelVR 115 E
CategoryIndustrial Equipment
LanguageEnglish

Summary

About this Document

Purpose of this Document

Explains the manual's scope and content.

Target Groups

Identifies intended audience and usage restrictions.

Other Applicable Documents

Lists related documents for further reference.

Symbols and Identifications

Explains warning symbols and identification methods.

Item Numbers

Describes how item numbers are used in spare parts lists.

Legal/Contact Information

Provides contact details for inquiries and support.

Basic Safety Information

Product Safety

Details safety aspects of the retarder's construction.

Staff Qualification

Specifies requirements for personnel performing work.

Safety-Conscious Working

Outlines general safety principles and regulations.

Environmental Protection

Covers proper disposal of fluids and parts.

Troubleshooting

Advises on warranty service and avoiding speculative part replacement.

Maintenance and Repair

Warns about hot oil, coolant, and parts during work.

Driving Mode

Ensures retarder functionality for safe vehicle operation.

Warranty

Explains liability limitations for modifications and unauthorized parts.

Design and Function

Overview of the Modules

Identifies and illustrates key components of the retarder.

Retarder Identification

Explains how to identify the retarder using serial and item numbers.

Controller Identification (VERATM)

Details identification data for the VERA™ controller.

Controller Identification (Digiprop)

Details identification data for the Digiprop controller.

Function and Control Scheme

Illustrates the pneumatic and control system layout.

Function Description

Explains the operation of individual components and systems.

Maintenance and Service

Maintenance Intervals

Outlines recommended intervals for maintenance activities.

Oil Change

Provides detailed steps and specifications for changing retarder oil.

Checking the Oil Level

Describes the procedure for verifying the retarder oil level.

Draining the Coolant

Details the process for draining the coolant from the system.

Diagnosis and Troubleshooting

Troubleshooting Chart

Guides users through identifying and resolving common issues.

Constant-Air Pressure Control Loop

Explains how to test and diagnose the control loop.

Pump Pressure (Pdyn)

Details the procedure for measuring and checking pump pressure.

Proportional Valve Current

Describes how to measure and check the proportional valve current.

Removing and Installing the Retarder

Determining the shim

Explains how to measure and calculate the correct shim thickness.

Installation

Provides step-by-step instructions for installing the retarder.

Repair

Components Overview

Shows an exploded view and lists all retarder components.

Top Oil Tank Cover

Details the removal and installation of the top oil tank cover.

Bottom Oil Tank Cover

Details the removal and installation of the bottom oil tank cover.

Casing Ventilation

Describes how to remove, check, and install casing ventilation components.

Retarder Ventilation

Explains how to check, clean, and replace the retarder ventilation.

Water Neck

Details the removal and installation of the water neck.

Heat Exchanger

Provides steps for removing, checking, and installing the heat exchanger.

Pressure Control Valve

Details the removal, checking, and installation of the pressure control valve.

Non-Return Valve Inlet

Describes the removal, checking, and installation of the non-return valve inlet.

Non-Return Valve Outlet

Details the removal, checking, and installation of the non-return valve outlet.

Oil Temperature Sensor

Explains how to check the resistance of the oil temperature sensor.

Coolant Temperature Sensor

Explains how to check the resistance of the coolant temperature sensor.

Pressure Sensor

Details the replacement procedure for the pressure sensor.

Proportional Valve and Damping Plate

Describes the components and checks for the proportional valve and damping plate.

Appendix

Tightening Torques

Lists torque specifications for various components.

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