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4 © Weldclass 2019 | E.&O.E. | Edition 2.2
4.9 Error/Over Temperature Indicator Light.......................................................................................22
5 POWER SUPPLY .....................................................................................................................................23
5.1 Electrical Connection ....................................................................................................................23
5.1.1 Setting machine to 15A Input Mode ........................................................................................23
5.1.2 Setting machine back to Full Output Mode .............................................................................23
5.2 Extension Leads ............................................................................................................................23
5.3 Generator Use ..............................................................................................................................24
5.3.1 Generator Size ..........................................................................................................................24
5.3.2 Generator Quality & Warranty Limitations ..............................................................................24
5.3.3 3 Golden Rules of Generator use .............................................................................................24
6 OPERATING ENVIRONMENT ..................................................................................................................25
6.1 Location ........................................................................................................................................25
6.2 Ventilation ....................................................................................................................................25
7 BASIC OPERATION .................................................................................................................................26
7.1 MIG Welding.................................................................................................................................26
7.1.1 Fitting Wire Spool – 270/300mm Diameter (15kg) ..................................................................26
7.1.1 Fitting Wire Spool – 200mm Diameter (5kg)............................................................................27
7.1.2 Loading Wire Feeder ................................................................................................................28
7.1.3 Gasless Welding Setup .............................................................................................................29
7.1.4 Gas MIG Welding Setup ...........................................................................................................30
7.1.5 Additional Setup for MIG welding with aluminium .................................................................31
7.1.6 Spool Gun Setup .......................................................................................................................31
7.1.7 Adjusting Settings for MIG Welding in Manual Mode (Program 0) ..........................................32
7.1.8 Adjusting Settings for MIG Welding in Synergic (Auto) Mode .................................................32
7.2 Stick (MMA) Welding Operation ..................................................................................................33
7.3 Lift TIG Operation .........................................................................................................................34
8 ACCESSORIES, SPARE PARTS & CIRCUIT DIAGRAMS ..............................................................................35
8.1 MIG Torch and Spares: .................................................................................................................35
8.2 TIG Torch and Spares (Optional Extra): ........................................................................................36
8.3 Optional Accessories ....................................................................................................................37
8.4 Drive Rollers: ................................................................................................................................37
8.5 Machine Spare Parts: ...................................................................................................................38
8.6 Primary Schematic Circuit Diagram ..............................................................................................40
9 CARE & MAINTENANCE .........................................................................................................................41
9.1 Keep your Welding Machine in Top Condition .............................................................................41
9.2 Storing the Welder .......................................................................................................................41
10 GENERAL GUIDE TO WELDING .........................................................................................................42
10.1 Duty Cycle Rating .........................................................................................................................42
10.2 Choosing a Welding Process – MIG, Stick or TIG? ........................................................................42
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