February, 2008
2-558
WorkCentre 5225, 5230
078-104 , 078-210
Launch Version
Status Indicator Raps
078-104 HCF Feed Out Sensor Fault RAP
BSD-ON: 8.9
The paper transported from HCF did not turn on the Feed Out Sensor within the specified time.
Initial Actions
• Clear any jam and switch the power off then on.
• Check for out-of-spec paper.
• Paper Path for a foreign object/burr/piece of paper
Procedure
Execute Component Control [078-101 Tray 6 Feed out Sensor]. Place paper in front of the
Feed Out Sensor.
The display changes.
YN
Go to 8.9 BSD and check the following for an open wire, short or poor contact:
• Feed Out Sensor PF67-2 to HCF PWB PF01-2
• Feed Out Sensor PF67-1 to HCF PWB JF01-3
• Feed Out Sensor PF67-3 to HCF PWB JF01-1
If OK, replace the Feed Out Sensor (PL 18.7) before replacing the HCF PWB (PL 18.8).
Execute Component Control [078-007 Tray 6 Takeaway Motor]. There is operation noise
from the Tray 6 Takeaway Motor.
YN
Check the wire-wound resistance of Tray 6 Takeaway Motor is approx. 0.8 ohms at the mea-
surement points below.
• JF57-3 to pins 1/2
• JF57-4 to pins 5/6
If OK, go to 8.9 BSD and troubleshoot the Tray 6 Takeaway Motor circuit.
Check the HCF paper lift components and repair as required (PL 18.2, PL 18.3).
078-210 HCF to Tray 1 Lift RAP
BSD-ON:7.7
The Tray 1 Level Sensor did not actuate in time after the Tray 1 Feed/Lift Motor energized.
Initial Actions
Ensure the tray is set up and loaded correctly.
Procedure
Execute Component Control [071-001 or 007 Tray 1 Feed/Lift Motor ON]. The Tray 1 Feed/
Lift Motor (PL 2.3) can be heard (the lifted paper plate drops when the tray is opened).
YN
Check the connections of P/J201, P/J601 and P/J409. P/J201, P/J601 and P/J549 P/
J409 are connected correctly.
YN
Connect P/J201, P/J601 and P/J409.
Remove the Tray 1 Feed/Lift Motor (PL 2.3) and the Tray 2 Feed/Lift Motor (PL 2.3).
Replace the Tray 2 Feed/Lift Motor with the Tray 1 Feed/Lift Motor.
Execute Component Control [072-001/002 Tray 2 Feed/Lift Motor ON]. The Tray 2 Feed/
Lift Motor can be heard (the lifted paper plate drops when the tray is opened).
YN
Return the Tray 1 Feed/Lift Motor to its original position.
Check the wires between P/J201 and P/J409 for an open circuit or a short circuit
(BSD 7.7 Flag 1).
The circuit between P/J201 and P/J409 is conducting with-
out an open circuit or a short circuit.
YN
Repair the open circuit or short circuit.
Replace the Tray Module PWB (PL 13.8).
Return the Tray 1 Feed/Lift Motor to its original position.
Replace the Tray 2 Feed/Lift Motor (PL 2.3).
Check the installation of the Tray 1 Level Sensor (PL 2.3) and the operation of the actuator.
The Tray 1 Level Sensor is installed correctly and the actuator works.
YN
Reinstall the Tray 1 Level Sensor (PL 2.3).
Execute Component Control [071-201 Tray 1 Level Sensor]. Manually activate the Tray 1 Level
Sensor (PL 2.3).
The display changes.
YN
Check the connections of P/J100, P/J601 and P/J409. P/J100, P/J601 and P/J409
are connected correctly.
YN
Connect P/J100, P/J601 and P/J409.
Check the wires between P/J100 and P/J409 for an open circuit or a short circuit (BSD
7.7 Flag 2/Flag 3).
The wires between P/J100 and P/J409 are conducting without an
open circuit or a short circuit.
A
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