i-1
Index
A.
Abbreviation ................................................0-5
Adjusting the CDI unit air gap .....................7-2
Adjusting the start-in-gear protection
cable .......................................................7-10
Adjusting the throttle cable and
throttle link...............................................6-14
Adjusting the throttle link rod
and throttle cable ..................................10-11
Adjusting the valve clearance .....................7-3
After test run .............................................10-7
Assembling the bottom cowling ..................9-8
Assembling the carburetor ........................6-19
Assembling the clamp bracket ..................9-17
Assembling the cylinder block...................7-45
Assembling the cylinder head ...................7-36
Assembling the extension
(L-transom model)...................................8-15
Assembling the fuel pump.........................6-23
Assembling the lower case .......................8-12
Assembling the manual starter ...................7-8
Assembling the propeller shaft assembly ...8-9
Assembling the propeller shaft housing
assembly...................................................8-9
Assembling the tiller handle ........................9-3
Automatic decompressor ............................2-5
B.
Battery requirement ....................................3-7
Blowby gas reburning system .....................2-6
Blowby hose, oil return hose, and cooling
water hose ................................................6-2
Bottom cowling............................................9-6
Bracket unit ........................................1-4, 1-11
Break-in.....................................................10-6
Built-in primer pump..................................2-12
C.
Carburetor..........................................2-9, 6-16
CDI unit .......................................................2-2
Changing the engine oil ............................10-8
Changing the gear oil................................10-9
Charging system (optional for European
market)......................................................1-5
Charging unit and component.....................5-4
Checking the anode ..................................10-7
Checking the battery (optional for European
market)....................................................10-3
Checking the camshaft .............................7-44
Checking the carburetor............................6-18
Checking the CDI unit air gap .....................7-1
Checking the compression pressure...........7-1
Checking the connecting rod oil
clearance ................................................ 7-43
Checking the connecting rod small end inside
diameter and big end inside diameter .... 7-42
Checking the cooling water passage........ 10-7
Checking the cooling water pilot hole ....... 10-3
Checking the crankcase ........................... 7-24
Checking the crankshaft ........................... 7-43
Checking the cylinder block...................... 7-44
Checking the cylinder bore ....................... 7-41
Checking the cylinder head ...................... 7-30
Checking the diaphragm and valve .......... 6-23
Checking the dog clutch ............................. 8-9
Checking the drive shaft ........................... 8-12
Checking the electrical component............. 5-3
Checking the engine idle speed ............... 10-7
Checking the engine oil level........... 10-3, 10-9
Checking the engine shut-off
switch......................................5-6, 10-4, 10-9
Checking the forward gear ....................... 8-11
Checking the fuel joint ................................ 6-6
Checking the fuel joint and fuel hoses (fuel joint
to carburetor) .......................................... 10-9
Checking the fuel pump............................ 6-22
Checking the fuel strainer.................. 6-6, 10-9
Checking the fuel strainer (tank side) ......... 6-6
Checking the fuel system ......................... 10-4
Checking the fuel tank ................................ 6-6
Checking the gear oil level ............ 10-4, 10-10
Checking the gear shift and throttle
operation................................................. 10-4
Checking the ignition spark ........................ 5-5
Checking the ignition timing............. 7-1, 10-10
Checking the lighting coil (optional for
European market)..................................... 5-4
Checking the lower case .......................... 8-12
Checking the lower unit anode ................... 8-4
Checking the lower unit for air leakage .... 8-15
Checking the manual starter....................... 7-7
Checking the oil seal housing................... 7-25
Checking the oil strainer ........................... 7-25
Checking the outboard motor mounting
height...................................................... 10-5
Checking the pinion .................................. 8-11
Checking the piston diameter ................... 7-40
Checking the piston pin boss inside
diameter.................................................. 7-42
Checking the piston pin diameter ............. 7-42
Checking the piston ring ........................... 7-41
Checking the piston ring end gap ............. 7-41
Checking the piston ring groove ............... 7-42
Checking the piston ring side clearance... 7-42
Checking the primer pump ......................... 6-7
Checking the propeller..................... 8-4, 10-11
Index i
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