Yamaha Vmax VMX17C 2009 - Replacing the Front Brake Pads

FRONT BRAKE
4-35
d. Measure the brake disc deflection.
e. If out of specification, repeat the adjustment
steps until the brake disc deflection is within
specification.
f. If the brake disc deflection cannot be brought
within specification, replace the brake disc.
▲▲▲▲ ▲ ▲▲▲▲▲▲▲▲▲ ▲ ▲▲▲▲ ▲ ▲▲▲▲ ▲ ▲▲▲▲▲▲▲
6. Install:
• Front wheel
Refer to “FRONT WHEEL” on page 4-12.
EAS22260
REPLACING THE FRONT BRAKE PADS
The following procedure applies to both brake
calipers.
T
IP
When replacing the brake pads, it is not neces-
sary to disconnect the brake hose or disassem-
ble the brake caliper.
1. Measure:
• Brake pad wear limit “a”
Out of specification → Replace the brake
pads as a set.
2. Install:
• Brake pads
• Brake pad springs
T
IP
Always install new brake pads and new brake
pad springs as a set.
▼▼▼▼ ▼ ▼▼▼▼▼▼▼▼▼ ▼ ▼▼▼▼ ▼ ▼▼▼▼ ▼ ▼▼▼▼ ▼▼▼
a. Connect a clear plastic hose “1” tightly to the
bleed screw “2”. Put the other end of the hose
into an open container.
b. Loosen the bleed screw and push the brake
caliper pistons into the brake caliper with your
finger.
c. Tighten the bleed screw.
d. Install the brake pads and brake pad springs.
T
IP
The arrow mark “a” on the brake pad springs
must point in the direction of disc rotation.
Brake pad lining thickness (in-
ner)
4.5 mm (0.18 in)
Limit
0.8 mm (0.03 in)
Brake pad lining thickness (out-
er)
4.5 mm (0.18 in)
Limit
0.8 mm (0.03 in)
T
R
.
.
Front brake caliper bleed screw
5 Nm (0.5 m·kgf, 3.6 ft·lbf)
a
a
a
2
1