5
ENGINE
ENGINE REMOVAL ........................................................................................5-1
INSTALLING THE ENGINE.......................................................................5-7
INSTALLING THE EXUP CABLES ...........................................................5-8
CAMSHAFTS...................................................................................................5-9
REMOVING THE CAMSHAFTS..............................................................5-13
CHECKING THE CAMSHAFTS ..............................................................5-14
CHECKING THE CAMSHAFT SPROCKETS .........................................5-15
CHECKING THE CAMSHAFT GEARS ...................................................5-16
CHECKING THE DECOMPRESSION SYSTEM.....................................5-16
CHECKING THE TIMING CHAIN GUIDES.............................................5-16
CHECKING THE TIMING CHAIN TENSIONERS ...................................5-16
INSTALLING THE CAMSHAFTS ............................................................5-17
CYLINDER HEADS .......................................................................................5-26
REMOVING THE CYLINDER HEADS ....................................................5-27
CHECKING THE CYLINDER HEADS.....................................................5-27
INSTALLING THE CYLINDER HEADS...................................................5-27
VALVES AND VALVE SPRINGS..................................................................5-29
REMOVING THE VALVES......................................................................5-30
CHECKING THE VALVES AND VALVE GUIDES ..................................5-30
CHECKING THE VALVE SEATS ............................................................5-32
CHECKING THE VALVE SPRINGS........................................................ 5-34
CHECKING THE VALVE LIFTERS .........................................................5-34
INSTALLING THE VALVES ....................................................................5-34
GENERATOR AND STARTER CLUTCH......................................................5-37
REMOVING THE GENERATOR .............................................................5-40
REMOVING THE STARTER CLUTCH ...................................................5-40
CHECKING THE STARTER CLUTCH ....................................................5-40
INSTALLING THE STARTER CLUTCH ..................................................5-41
INSTALLING THE GENERATOR............................................................5-41
ELECTRIC STARTER ...................................................................................5-44
CHECKING THE STARTER MOTOR .....................................................5-46
ASSEMBLING THE STARTER MOTOR.................................................5-47