Yamaha Vmax VMX17C 2009 - Installing the Starter Clutch; Installing the Generator

GENERATOR AND STARTER CLUTCH
5-41
4. Check:
• Starter clutch operation
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a. Install the starter clutch gear “1” and starter
clutch onto the generator rotor “2” and hold
the generator rotor.
b. When turning the starter clutch gear clock-
wise “A”, the starter clutch and the starter
clutch gear should engage; otherwise, the
starter clutch is faulty and must be replaced.
c. When turning the starter clutch gear counter-
clockwise “B”, it should turn freely; otherwise,
the starter clutch is faulty and must be re-
placed.
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EAS24600
INSTALLING THE STARTER CLUTCH
1. Install:
• Starter clutch “1”
T
IP
• Install the starter clutch so that the side of the
starter clutch roller assembly with the arrow
mark “a” is toward the generator rotor “2”.
• While holding the generator rotor “2” with the
sheave holder “3”, tighten the starter clutch
bolts.
• Do not allow the sheave holder to touch the
projection on the generator rotor.
EAS24500
INSTALLING THE GENERATOR
1. Install:
• Woodruff key
• Generator rotor
• Washer
• Generator rotor bolt
T
IP
• Clean the tapered portion of the crankshaft and
the generator rotor hub.
• When installing the generator rotor, make sure
the woodruff key is properly sealed in the key-
way of the crankshaft.
• Replace the washer with a new one.
• Lubricate the generator rotor bolt threads and
washer mating surfaces with engine oil.
2. Tighten:
• Generator rotor bolt “1”
T
IP
• While holding the generator rotor “2” with the
sheave holder “3”, tighten the generator rotor
bolt.
• Do not allow the sheave holder to touch the
projection on the generator rotor.
T
R
.
.
Starter clutch bolt
32 Nm (3.2 m·kgf, 23 ft·lbf)
LOCTITE®
Sheave holder
90890-01701
Primary clutch holder
YS-01880-A
2
1
B
A
T
R
.
.
Generator rotor bolt
80 Nm (8.0 m·kgf, 58 ft·lbf)
2
1
a
3
2
New