Yamaha Vmax VMX17C 2009 - Installing the Clutch

CLUTCH
5-59
EAS25260
INSTALLING THE CLUTCH
1. Install:
• Clutch boss plate “1”
• Clutch boss “2”
T
IP
Assemble the clutch boss and clutch boss plate
so that the rivets “a” in the clutch boss are
aligned with the notches “b” in the clutch boss
plate.
2. Install:
• Clutch boss “1”
• Springs
• Clutch boss nut “2”
T
IP
• Lubricate the clutch boss nut threads with en-
gine oil.
• While holding the clutch boss with the univer-
sal clutch holder “3”, tighten the clutch boss
nut.
• Stake the clutch boss nut at a cutout “a” in the
main axle.
3. Lubricate:
• Friction plates
• Clutch plates
(with the recommended lubricant)
4. Install:
• Friction plates
• Clutch plates
T
IP
• First, install a friction plate and then alternate
between a clutch plate and a friction plate.
• Install the last friction plate “1” offset from the
other friction plates “2”, making sure to align a
projection on the friction plate with the punch
mark “a” on the clutch housing.
5. Install:
• Clutch spring plate “1”
• Clutch spring plate retainer “2”
T
IP
Tighten the clutch spring plate retainer bolts in
stages and in a crisscross pattern.
T
R
.
.
Clutch boss nut
95 Nm (9.5 m·kgf, 68 ft·lbf)
Universal clutch holder
90890-04086
YM-91042
1
2
1
a
a
a
b
b
b
New
Recommended lubricant
Engine oil
T
R
.
.
Clutch spring plate retainer bolt
8 Nm (0.8 m·kgf, 5.8 ft·lbf)
1
2
3
a
New
1
a
2