MIDDLE GEAR
5-109
EAS2S31047
REMOVING THE MIDDLE DRIVEN PINION
GEAR ASSEMBLY
1. Remove:
• Universal joint (middle gear side)
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a. Remove the circlips “1”.
b. Place the universal joint in a press.
c. With a pipe “2” of the proper diameter posi-
tioned beneath the universal joint yoke “3” as
shown, press out the bearing “4”.
IP
It may be necessary to lightly tap the universal
joint yoke.
d. Repeat the above steps to remove the oppo-
site side’s bearing.
e. Separate the universal joint yokes.
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EAS2S31048
DISASSEMBLING THE MIDDLE DRIVEN
PINION GEAR ASSEMBLY
1. Remove:
• Universal joint yoke nut (middle gear side) “1”
IP
• Straighten the collar on the universal joint yoke
nut.
• Wrap the middle driven pinion gear bearing
housing in a folded rag, and then secure it in a
vise.
• While holding the universal joint yoke “2” with
the universal joint holder “3”, loosen the univer-
sal joint yoke nut.
EAS2S31049
REMOVING THE MIDDLE DRIVE PINION
GEAR ASSEMBLY
1. Remove:
• Spring retainers “1”
• Washer
IP
While compressing the spring with the damper
spring compressor “2”, remove the spring retain-
ers and washer.
EAS2S31050
DISASSEMBLING THE MIDDLE DRIVE
PINION GEAR ASSEMBLY
1. Remove:
• Middle drive pinion gear nut
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a. Straighten the collar on the middle drive pin-
ion gear nut.
b. Attach the middle drive shaft nut wrench (55
mm) “1”.
13
2
4
1
1
4
Universal joint holder
90890-04160
YM-04062
Damper spring compressor
90890-04090
3
2
1
2
1