Yanmar 6BY2 - Remove and Install Starter Motor

STARTER MOTOR
Remove and Install Starter Motor
12/05
BY Service Manual
10-5
© 2009 Yanmar Marine International
REMOVE AND INSTALL
STARTER MOTOR
1. Disconnect the battery negative (-) cable and
turn the battery master switch to OFF (if
equipped).
2. Remove intake manifold. See Intake Manifold
on page 5-66.
3. Disconnect positive (+) cable (Figure 10-2, (1))
and primary wire (Figure 10-2, (2)).
Figure 10-2
Figure 10-2
4. Remove bolts (Figure 10-3, (1)) securing the
starter motor to the flywheel housing.
Figure 10-3
Figure 10-3
5. Carefully remove the starter motor. NOTICE:
Check the starter pinion for damage. If the
starter pinion is damaged, the flywheel ring
gear must also be checked for damage.
6. Clean the starter mounting area of the flywheel
housing.
7. Install the starter motor.
8. Clean the cable connections.
9. Connect the positive (+) cable and primary wire
to the appropriate terminals of the starter.
10. Install intake manifold. See Intake Manifold on
page 5-66.
11. Connect the battery negative (-) cable and
return the master switch (if equipped) to the ON
position.
12. Operate starter to verify operation.
0003840
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0006653
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1
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