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YOKOGAWA PH200 User Manual

YOKOGAWA PH200
48 pages
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IM 12B6C2-E-H
6th edition
Instruction
Manual
Model PH200
2-wire pH transmitter
YOKOGAWA

Table of Contents

Questions and Answers:

YOKOGAWA PH200 Specifications

General IconGeneral
TypepH Meter
Resolution0.01 pH
Accuracy±0.01 pH
Temperature Accuracy±0.5 °C
WaterproofYes
Protection RatingIP67
pH Measurement Range0 to 14 pH
Temperature Range0 to 100 °C
Temperature CompensationAutomatic (0 to 100 °C)
Operating Temperature0 to 50 °C
DisplayLCD

Summary

1. Introduction

1-1. Application

Describes the intended use and features of the EXA PH200 transmitter in industrial environments.

1-2. Required components for pH measurement

Lists the essential components needed to set up a pH measurement loop with the transmitter.

1-3. Identification

Explains the identification label on the instrument and its purpose for model, serial number, and certifications.

2. Technical Specifications

2-1. General specifications

Details general specifications including intrinsic safety, indicating range, signal, power supply, and climatic conditions.

2-2. Functional description

Explains the real-time microcontroller operation, user interface, and unique FAIL-function of the EXA PH200.

3. Installation and Wiring

3-1. Installation and dimensions

Covers suitable installation sites, mounting methods, and dimensional data for the transmitter.

3-2. Wiring of sensors

Provides general precautions, specific instructions for hazardous areas, liquid earth connection, and terminal access for sensor wiring.

3-3. Wiring of power supply

Outlines general precautions, hazardous area considerations, power supply connection, and initial power-up procedures.

4. Commissioning

4-1. Operations overview

Provides a summary of maintenance, commissioning, and service routines with their respective uses and chapters.

4-2. Output range adjustment

Explains how to adjust the output signal range (4-20 mA) based on pH min/max values and provides a calculation example.

4-3. Set up the HOLD-function

Details how to activate and use the HOLD function to freeze the output signal during maintenance or specific operations.

4-4. Sensor selection and diagnostics

Covers sensor programmability, selection of electrodes and temperature sensors, and diagnostic checks like asymmetry, slope, and impedance.

5. Maintenance

5-1. Automatic calibration

Explains the process of automatic calibration using buffer solutions for accurate pH measurement and sensor slope correction.

5-2. Manual calibration

Describes manual or process calibration using a freshly taken sample and an off-line instrument for value adjustment.

5-3. Selecting a value to display

Guides the user on how to select and display various parameters like temperature, output signal, or error messages on the second line.

5-4. Temperature compensation

Explains how temperature affects pH measurement sensitivity and how the transmitter compensates for it automatically or manually.

5-5. Hold output function

Details the function of the HOLD output, how to activate/deactivate it, and its use during maintenance to prevent controller reactions.

6. Trouble Shooting

6-1. Introduction

Introduces the instrument's self-checking capabilities and how errors are indicated via the FAIL area and specific signals.

6-2. Error messages and explanation

Lists common error codes, their possible causes, and suggested remedies for troubleshooting instrument faults.

7. Service Mode

7-1. Introduction

Explains that service settings are pre-programmed defaults and advanced functions are for specific applications requiring fine-tuning.

7-2. Access to service settings

Describes the procedure to access service settings by entering an access code to select specific functions for adjustment.

7-3. Temperature function

Details options for temperature compensation, unit selection (°C/°F), and enabling extra process compensation.

7-4. Temperature sensors

Guides on selecting the correct type of temperature sensor (e.g., Pt100, Pt1000) for accurate measurement.

7-5. Sensor check

Explains how to enable and configure checks for asymmetry, slope, and sensor impedance for diagnostics.

7-6. Display resolution

Allows adjustment of the display's pH resolution between 0.1 pH and 0.01 pH for optimal readability.

7-7. Signalling of fail condition

Configures how fault conditions are signaled, either as a "soft" alarm (flashing FAIL) or "hard" alarm (22 mA signal).

7-8. Stabilization check

Sets the criteria for determining if a value has stabilized during calibration, preventing E02 errors.

7-9. Auto return

Configures automatic return to measurement mode after a period of inactivity, preventing unintended changes during maintenance.

7-10. Buffer tables

Allows users to program custom buffer tables for calibration, with options for different buffer IDs and temperature points.

7-11. Temperature adjustment

Enables calibration for cable resistance affecting temperature measurement accuracy, by adjusting a value in a known temperature bath.

7-12. Manual adjustment of ITP, slope and asymmetry potential

Allows manual adjustment of electrode parameters like Isothermal Point of Intersection (ITP), slope, and asymmetry potential for non-standard electrodes.

7-13. Password protection by three digit code

Describes how to set up password protection for Maintenance, Commissioning, and Service levels to prevent unauthorized access.

7-14. Restore default settings

Provides an option to erase all user-programmed values and restore the instrument to its factory default settings.

8. Classification

8-1. Cenelec

Details the Cenelec classification for explosion protection (EEx ib [ia] IIC T4) and lists compatible sensor types and intrinsic safety parameters.

8-2. FM

Outlines the FM classification for hazardous locations (Class I, Division I) and associated safety parameters, barriers, and wiring requirements.

9. Change from pH to ORP Measurement

9-1. How to change pH measurement to ORP measurement

Provides step-by-step instructions for reconfiguring the transmitter from pH to ORP measurement mode via jumper switch and service code.

9-2. Commissioning the transmitter

Explains that ORP commissioning mirrors pH procedures but uses mV values and skips some settings, with microprocessor skipping pH-specific parameters.

9-3. Maintenance of the transmitter

Describes ORP maintenance, noting it's a one-point calibration, automatic temperature compensation is unavailable, and AUT.CAL/TEMP menus are skipped.

9-4. Special features

Discusses how process pH can influence ORP readings and how using a pH electrode as reference can mitigate this, sometimes reversing expected polarity.

9-5. Wiring diagram

Illustrates wiring diagrams for connecting ORP/REF electrodes and combined ORP/pH electrodes to the transmitter.

9-6. Buffer values

Lists standard buffer values for ORP and pH calibration across different reference types and temperatures, with tolerances.

Appendix A

9-1. Call for maintenance

Describes a feature to schedule and alert users for required maintenance, indicated by an E16 FAIL message.

Setting limits of asymmetry

Allows adjustment of the acceptable deviation for asymmetry potential, crucial for sensor condition monitoring after calibration.

Setting limits of slope

Enables setting limits for sensor slope sensitivity, preventing the use of aged or contaminated sensors and triggering error E3.

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