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English – 31

Repair instructions

Fig 16

7.8 Assembling the ignition module and

the ywheel

Fit the ywheel onto the crankshaft journal. Turn

the ywheel until the key goes into the keyway on

the shaft.

Fit the nut H, tightening torque 20-25 Nm, see gure

14.

The ignition module must be tted as follows:

Turn the ywheel so that the magnets are positioned

opposite the ignition module. Fit the spacers, see

gure 11. At the same time, t ignition module C

and plastic feeler gauge K. Fit the earthing cable F in

screw D as shown in gure 15. Tighten the screw D,

tightening torque 4.5-6 Nm. Remove the plastic feeler

gauge. Fit the ignition cable E on ignition module

C. Set the distance 0.3+/-0.1 mm, between ignition

module and magnet. The measurement applies to the

two lugs on the ignition module. Remove the plastic

feeler gauge.

Unscrew the piston stop and assemble the spark

plug. Note! The earthing and electrical cable must

be tted into slot L.

Note! Fit the cable M into the slot on the air wire as

shown in gure 16.

Then t:

• spark plug cap

• air wire

• starter, tightening torque 2.5-3.5 Nm

When replacing the cables, they are tted on the stop

switch as shown in gure 24.

Fig 14

Fig 15

Zenoah GZ3500T Workshop Manual

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