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26 – English

7 Repair instructions

Repair instructions

List of contents

7.1 Dismantling the starter ...........................................................................................................................................27

7.2 Changing a broken or worn starter cord ..........................................................................................................28

7.3 Loading the return spring ......................................................................................................................................28

7.4 Replacing a broken return spring .......................................................................................................................29

7.5 Assembling the starter ............................................................................................................................................29

7.6 Testing the ignition module ..................................................................................................................................29

7.7 Dismantling the ignition module and ywheel .............................................................................................30

7.8 Assembling the ignition module and ywheel ..............................................................................................31

7.9 Dismantling the centrifugal clutch .....................................................................................................................32

7.10 Assembling the centrifugal clutch .....................................................................................................................33

7.11 Dismantling the oil pump and screen ...............................................................................................................33

7.12 Assembling the oil pump and screen ................................................................................................................34

7.13 Carburettor ...................................................................................................................................................................35

7.14 Dismantling the intake system ............................................................................................................................44

7.15 Assembling the intake system .............................................................................................................................45

7.16 Dismantling the tank unit .......................................................................................................................................46

7.17 Airing the fuel tank ...................................................................................................................................................46

7.18 Replacing the fuel lter ...........................................................................................................................................47

7.19 Replacing the fuel hose/return hose ..................................................................................................................47

7.20 Replacing the fuel pump ........................................................................................................................................47

7.21 Replacing the fuel hose ...........................................................................................................................................47

7.22 Vibration damping system .....................................................................................................................................48

7.23 Dismantling the piston and cylinder ..................................................................................................................48

7.24 Assembling the piston and cylinder ...................................................................................................................51

7.25 Dismantling the crankcase and crankshaft ......................................................................................................52

7.26 Replacing the crankshaft bearing ........................................................................................................................52

7.27 Assembling the complete crankshaft.................................................................................................................52