ABB IRB 660 - Page 6

963.3 Inspection activities ...........................................................................................
963.3.1 Inspecting the oil level in axis-1 gearbox .....................................................
983.3.2 Inspecting, oil level gearbox axes 2 - 3 .......................................................
1013.3.3 Inspecting, oil level gearbox axis 6 ............................................................
1033.3.4 Inspecting, balancing device bearings and piston rod guide ring ......................
1073.3.5 Inspecting, cable harness ........................................................................
1103.3.6 Inspecting the information labels ................................................................
1123.3.7 Inspecting the axis-1 mechanical stop pin ...................................................
1143.3.8 Inspecting the additional mechanical stops .................................................
1163.3.9 Inspection, dampers ................................................................................
1183.3.10 Inspection, position switch axis 1 ...............................................................
1203.3.11 Inspecting the signal lamp (option) .............................................................
1223.4 Replacement/changing activities ..........................................................................
1223.4.1 Type of lubrication in gearboxes ................................................................
1233.4.2 Changing oil, axis-1 gearbox .....................................................................
1263.4.3 Changing oil, gearbox axes 2 and 3 ...........................................................
1303.4.4 Changing oil, gearbox axis 6 .....................................................................
1323.4.5 Replacing the SMB battery ........................................................................
1363.5 Lubrication activities ..........................................................................................
1363.5.1 Lubricating balancing device bearings and piston rod ....................................
1393.6 Cleaning activities .............................................................................................
1393.6.1 Cleaning the IRB 660 ...............................................................................
1414 Repair
1414.1 Introduction ......................................................................................................
1424.2 General procedures ...........................................................................................
1424.2.1 Performing a leak-down test ......................................................................
1434.2.2 Mounting instructions for bearings .............................................................
1454.2.3 Mounting instructions for sealings ..............................................................
1484.2.4 Cut the paint or surface on the robot before replacing parts ............................
1494.2.5 The brake release buttons may be jammed after service work .........................
1504.3 Complete robot .................................................................................................
1504.3.1 Replacing cable harness, lower end (axes 1-3) .............................................
1584.3.2 Replacing the cable harness, upper end (incl. axis 6) .....................................
1644.3.3 Replacing the base, including axis 1 gearbox ...............................................
1724.4 Upper and lower arm .........................................................................................
1724.4.1 Replacing the turning disk ........................................................................
1764.4.2 Replacement of tilthouse unit ....................................................................
1914.4.3 Replacement of upper arm ........................................................................
2014.4.4 Replacement of linkage - upper rod ............................................................
2054.4.5 Replacing the linkage - lower rod ...............................................................
2094.4.6 Replacement of linkage - link .....................................................................
2164.4.7 Replacing the parallel rod .........................................................................
2214.4.8 Replacing the complete lower arm ..............................................................
2294.4.9 Replacement of parallel arm ......................................................................
2364.5 Frame and base ................................................................................................
2364.5.1 Replacing the balancing device ..................................................................
2444.5.2 Replacing the SMB unit ............................................................................
2474.5.3 Replacing the brake release board .............................................................
2514.6 Motors ............................................................................................................
2514.6.1 Replacing motor, axis 1 ............................................................................
2584.6.2 Replacing motors, axes 2 and 3 .................................................................
2694.6.3 Replacing motor, axis 6 ............................................................................
2764.7 Gearboxes .......................................................................................................
2764.7.1 Replacing the axis 1 gearbox .....................................................................
2874.7.2 Replacing the gearbox, axes 2- 3 ...............................................................
2994.7.3 Replacing gearbox axis 6 ..........................................................................
6 Product manual - IRB 660
3HAC025755-001 Revision: W
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