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ABB IRB 6620 User Manual

ABB IRB 6620
360 pages
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ROBOTICS
Product manual
IRB 6620

Table of Contents

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ABB IRB 6620 Specifications

General IconGeneral
Payload Capacity150 kg
Reach1450 mm
Degrees of Freedom6
Max Speed2.5 m/s
Repeatability±0.05 mm
Payload150 kg
Number of axes6
ProtectionIP 67
MountingFloor

Summary

1 Safety

1.1 General safety information

General safety aspects and limitation of liability.

1.2 Safety actions

Procedures for emergency actions and safety precautions.

1.3 Safety risks

Identification and mitigation of various safety risks.

1.4 Safety signals and symbols

Explanation of safety signals and symbols used in manuals and labels.

2 Installation and commissioning

2.1 Introduction

Overview of installation and commissioning procedures for the robot.

2.2 Robot transportation precautions

ABB approved precautions for safe robot transportation.

2.3 Securing the robot with a transport support

How to fit transport support for robot securing during transportation.

2.4 Unpacking

Pre-installation procedures including unpacking and checks.

2.5 On-site installation

Detailed procedures for installing the robot at the operational site.

2.6 Restricting the working range

Methods to limit the robot's working range using hardware and software.

2.7 Foundry Plus Cable guard (option)

Instructions for installing the Foundry Plus Cable guard accessory.

2.8 Electrical connections

Details on robot cabling, connection points, and cable categories.

2.9 Start of robot in cold environments

Procedure for starting the robot in cold environmental conditions.

3 Maintenance

3.1 Introduction

Overview of recommended maintenance activities and schedules.

3.2 Maintenance schedule and expected component life

Robot maintenance schedule and expected component lifespan.

3.3 Inspection activities

Procedures for inspecting robot components like oil levels and harnesses.

3.4 Replacement/changing activities

Procedures for replacing or changing robot parts like gearboxes and batteries.

3.5 Cleaning activities

General procedures and methods for cleaning the IRB 6620 robot.

4 Repair

4.1 Introduction

Overview of repair activities and necessary equipment.

4.2 General procedures

Common procedures like leak-down tests and mounting instructions.

4.3 Complete robot

Procedures for replacing major robot assemblies like cable harnesses.

4.4 Upper and lower arm

Procedures for replacing components of the upper and lower arms.

4.5 Frame and base

Procedures for replacing SMB units and brake release boards.

4.6 Motors

Procedures for replacing motors on individual robot axes.

4.7 Gearboxes

Procedures for replacing gearboxes on robot axes.

5 Calibration

5.1 Introduction to calibration

General information and terminology related to robot calibration.

5.2 Synchronization marks and axis movement directions

Location of synchronization marks and correct axis movement directions.

5.3 Updating revolution counters

Procedure for rough calibration by updating revolution counters.

5.4 Calibrating with Axis Calibration method

Description, tools, and procedure for Axis Calibration.

5.5 Calibrating with Calibration Pendulum method

Where to find information on Calibration Pendulum method.

5.6 Verifying the calibration

Procedure to verify the results of robot calibration.

5.7 Checking the synchronization position

How to check the robot's synchronization position.

6 Decommissioning

6.1 Environmental information

Information on proper disposal and hazardous materials.

6.2 Scrapping of robot

Safety precautions and procedures for scrapping the robot.

7 Reference information

7.1 Applicable standards

List of relevant EN ISO and European standards for robot safety.

7.2 Unit conversion

Table for converting units used within the manual.

7.3 Screw joints

Guidelines on tightening various screw joints and recommended torque values.

7.4 Weight specifications

Information on component weights and lifting accessory recommendations.

7.5 Standard tools

List of standard tools required for service, maintenance, and installation.

7.6 Special tools

List of special tools required for calibration and other procedures.

7.7 Lifting accessories and lifting instructions

Information source for lifting accessories and associated instructions.

8 Spare part lists

8.1 Spare part lists and illustrations

Location of the separate spare parts and exploded views document.

9 Circuit diagram

9.1 Circuit diagrams

Location of circuit diagrams for robot controllers and models.

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