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ABB IRB 6660 User Manual

ABB IRB 6660
396 pages
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ROBOTICS
Product manual
IRB 6660

Table of Contents

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ABB IRB 6660 Specifications

General IconGeneral
BrandABB
ModelIRB 6660
CategoryRobotics
LanguageEnglish

Summary

Overview of this manual

About this manual

Provides a general description of the manual's content and purpose.

Usage

Details when and how the manual should be used.

Who should read this manual?

Identifies the target audience for the manual.

Prerequisites

Lists the necessary qualifications for personnel using the manual.

Product manual scope

Defines the coverage and limitations of the product manual.

Organization of chapters

Outlines the structure and content of the manual's chapters.

Product documentation

Categories for user documentation from ABB Robotics

Classifies ABB Robotics user documentation into different categories.

Product manuals

Describes the typical content of ABB product manuals.

Technical reference manuals

Explains the purpose and content of technical reference manuals.

Application manuals

Details the scope and content of ABB application manuals.

How to read the product manual

Reading the procedures

Explains how to interpret and follow procedural steps in the manual.

References to figures

Describes how figures are referenced within the manual's procedures.

References to required equipment

Explains how equipment is referenced in the manual's procedures.

Safety information

Highlights the importance of safety information and where to find it.

Illustrations

Clarifies how illustrations in the manual might be generalized.

1 Safety

1.1 General safety information

Covers general safety aspects and principles for robot operation.

1.2 Safety actions

Details specific actions to take in safety-related situations.

1.3 Safety risks

Identifies potential hazards and risks associated with robot use.

1.4 Safety signals and symbols

Explains the meaning of safety signals and symbols used in the manual.

2 Installation and commissioning

2.1 Introduction

Provides an overview of the installation and commissioning chapter.

2.2 Unpacking

Details the procedure for unpacking the robot and related equipment.

2.3 On-site installation

Covers procedures for installing the robot at its designated site.

2.4 Restricting the working range

Explains how to limit the robot's movement range for safety or workspace constraints.

2.5 Electrical connections

Details the process of making electrical connections for the robot.

2.6 Start of robot in cold environments

Provides guidance on starting the robot in low-temperature conditions.

3 Maintenance

3.1 Introduction

Introduces the maintenance chapter and its structure.

3.2 Maintenance schedule and component life

Outlines the robot's maintenance schedule and expected component lifespan.

3.3 Inspection activities

Details various inspection procedures for robot components.

3.4 Replacement/changing activities

Covers procedures for replacing or changing robot parts and fluids.

3.5 Lubrication activities

Describes lubrication procedures for specific robot components.

3.6 Cleaning activities

Provides instructions for cleaning the robot and its components.

4 Repair

4.1 Introduction

Introduces the repair chapter and outlines the scope of repair activities.

4.2 General procedures

Covers common procedures applicable to various repair tasks.

4.3 Complete robot

Details repair procedures for major robot assemblies.

4.4 Upper and lower arms

Focuses on repair and replacement of arm components.

4.5 Frame and base

Covers repair procedures related to the robot's frame and base structure.

4.6 Motors

Details procedures for motor replacement on various axes.

4.7 Gearboxes

Covers procedures for gearbox replacement on robot axes.

5 Calibration

5.1 Introduction to calibration

Provides an overview and terminology for robot calibration.

5.2 Synchronization marks and axis movement directions

Explains synchronization marks and axis movement for calibration.

5.3 Updating revolution counters

Details the process of updating revolution counters for calibration.

5.4 Calibrating with Axis Calibration method

Describes the Axis Calibration method and its procedure.

5.5 Calibrating with Calibration Pendulum method

Refers to instructions for the Calibration Pendulum method.

5.6 Verifying the calibration

Outlines procedures for verifying successful calibration.

5.7 Checking the synchronization position

Explains how to check the robot's synchronization position.

6 Decommissioning

6.1 Introduction

Introduces information on taking the robot out of operation.

6.2 Environmental information

Provides guidance on environmentally responsible disposal of materials.

6.3 Scrapping of robot

Details safety precautions and procedures for scrapping the robot.

6.4 Decommissioning of balancing device

Specific instructions for decommissioning the balancing device.

7 Reference information

7.1 Introduction

Introduces general reference information complementing procedures.

7.2 Applicable standards

Lists relevant EN ISO and European standards applicable to the robot.

7.3 Unit conversion

Provides a table for converting units used in the manual.

7.4 Screw joints

Details tightening torques and types of screw joints for the robot.

7.5 Weight specifications

Provides weight information for components and lifting considerations.

7.6 Standard tools

Lists standard tools required for service and maintenance procedures.

7.7 Special tools

Lists special tools required for specific procedures, with article numbers.

7.8 Lifting accessories and lifting instructions

Refers to instructions for using lifting accessories.

8 Spare part lists

8.1 Spare part lists and illustrations

Indicates where to find spare parts information and exploded views.

9 Circuit diagram

9.1 Circuit diagrams

Provides article numbers for accessing robot circuit diagrams online.

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