Shift
Fork
Assembly
Clearance Inspection
NOTE: The synchro sl€€v€
and the synchro hub should
be replac€d as a set,
1. Measure
th€ clearance between each shift fork and
its matching synchro sleeve.
Strndud:
0.35
-
0.65
mm
(0.014
-
0.026 in)
S€rvico Limit 1.0 mm
(0.0'l
in)
SHIFT FORK
lf the clearance is more
than the service limit. mea-
sure the thickness of the shift fork finoers.
Standard: 7.4
-
7.6 mm
(0.291
-
0.299 inl
lf the
thickness of the shift fork fingers is not
within the standard, replace
the shift fork with a
now one.
lf the thickness of the
shift
lork fingers
is within
the standard, replace the synchro
sleeve with a
new one.
SYNCHRO SLEEVE
13-20
Measure the clearance
between the shift
Diece and
the shift
fork
shafts.
Strndard: 0.2
-
0.5
mm
{0.qt8
-
0.02 in]
S.rvico Limit: 0.8 mm
(0.03
inl
SHIFT PIECE
lf
the clearance is more than the
service limit, mea-
sure the width of
the shift
piece.
Stsndard: 11.9
-
12.0
mm
(0.469
-
0.472 in)
lf the width
of the shift
piece
is not within
the
standard, rsplace the
shift
piece
with a new one.
lf the width
of the shift
piece
is within
the stan-
dard, replace
the shift
fork
with a new one.
IFT FORK
/