1. INTRODUCTION .................................................................................................................. 1
1.1. Receipt Of The Genset .................................................................................................................................... 1
1.2. Diesel Genset And Its Equipments ............................................................................................................ 2
1.3. Installation That Should Be Done By Customer ................................................................................ 2
1.4. Personnel Classification, Who Will Do Maintenance, Adjustments and Repair .............. 2
1.5. Environmental Protection ................................................................................................................................ 3
1.6. Using Gensets Efficiently ................................................................................................................................... 3
2. GENERAL SAFETY PRECAUTIONS .................................................................................. 3
2.1. General ....................................................................................................................................................................... 3
2.2. Installation Handling And Towing ............................................................................................................... 4
2.3. Fire And Explosion .............................................................................................................................................. 4
2.4. Mechanical ................................................................................................................................................................ 4
2.5. Chemical .................................................................................................................................................................... 5
2.6. Noise ........................................................................................................................................................................... 5
2.7. Electrical ..................................................................................................................................................................... 5
2.8. First Aid For Electric Shock ............................................................................................................................. 6
3. GENERAL DESCRIPTION .................................................................................................... 6
3.1. Generator Set Description And Identification ..................................................................................... 6
3.2. Generator Set Main Parts ................................................................................................................................ 7
3.3. Diesel Engine ........................................................................................................................................................... 7
3.4. Engine Electrical System .................................................................................................................................... 8
3.5. Cooling System ...................................................................................................................................................... 8
3.6. Synchronous Alternator.................................................................................................................................... 8
3.7. Coupling ..................................................................................................................................................................... 8
3.8. Fuel Tank And Base Frame ............................................................................................................................. 8
3.9. Vibration Isolation ................................................................................................................................................ 8
3.10. Silencer And Exhaust System ........................................................................................................................ 8
3.11. Control System ...................................................................................................................................................... 8
4. ELECTRIC STARTING SYSTEM .......................................................................................... 8
4.1. Battery Systems ..................................................................................................................................................... 8
4.2. Maintenance Batteries ........................................................................................................................................ 9
4.3. Maintenance Free Batteries ............................................................................................................................ 10
4.4. Starting Aids ............................................................................................................................................................. 10
5. HEALTHY AND SAFETY ...................................................................................................... 10
5.1. Fire Protection ........................................................................................................................................................ 10
5.2. Exhaust Gases ......................................................................................................................................................... 11
5.3. Moving Parts ............................................................................................................................................................ 11
5.4. Hazardous Voltages ............................................................................................................................................ 11
5.5. Water .......................................................................................................................................................................... 11
5.6. Coolant And Fuel ................................................................................................................................................. 12