Service Manual Aktilite
CL128
Version 1.
3
Page 11
of 41
1.9.2
Detachable lamp head
Required items
Part #
# of items
Description
128
-0-
610
1
Housing top module
128
-0-
400
1
Positioning arm module
128
-1-
914
2
Aluminium washer
128
-1-
912
1
Conic spring
128
-1-
916
1
Circlip
128
-0-
810
1
Housing back module
128
-1-
928
4
Screw
PT
-
K 40x30 WN 1452
128
-0-
439
1
System electronics module
128
-1-
921
6
Screw
PT 2,5x8
128
-0-
750
1
Light module
128
-0-
820
1
Housing bottom module
128
-1-
929
4
Screw
PT 4x10
128
-1-
890
1
Main arm mini cover (moulded plastic)
128
-1-
923
2
Screw
PT 3x10
Assembly description
Step 1)
Assemble position arm module (128
-0-
400) to housing top module (128
-0-
610) by sliding
the short axle of the main arm (128
-0-
428) thru the housing top slide bearing (128
-1-
632).
Step 2)
Slide an aluminium washer (128
-1-
914), a conical spring (128
-1-
912) and another
aluminium washer (128
-1-
914) onto the short axle of the main arm (128
-0-
428), from the
inside of the housing.
Step 3)
Compress the
conical spring (128
-1-
912) and assemble the circlip (128
-1-
916). This must
be done with a special made tool. Similar to a large pair of channel locks, but with custom
heads. Make sure that the circlip is located securely in the groove.
Step 4)
Position housing bac
k module (128
-0-
810) at the back end of the housing top module (128
-
0-
610). Do not assemble with screws yet.
Step 5)
Insert power cable (128
-0-
988) ends into appropriate receptors (cable marked 1 is plus [+],
cable marked 2 is minus [
-
])
Step 6)
Fan cable plug from housin
g back module (128
-0-
810) and tail from the user interface of
the housing top module 128
-0-
610 shall be inserted into appropriate connectors on the
system electronics module (128
-0-
439
).
Step 7)
Refer to PCU
-
010
-
128 for the connection of the cables going fro
m the electronic control
board to the LED arrays..
Step 8)
Fasten the system electronics module (128
-0-
439
) to the housing top module (128
-0-
610)
using the six PT 2,5x8 screws (128
-1-
921). And pull out the excess power cable (128
-1-
302) from the lamp head.
Step 9)
Pl
ug the six cables from the system electronics module (128
-0-
439
) into the appropriate
connectors on the LED
-
panels (128
-1-
762) of the light module (128
-0-
750).
Step 10)
Tidy the cables from the system electronics module (128
-0-
439
) by inserting them thru
the
four miniature cable holders (128
-1-
944) on the light module (128
-0-
750).
Step 11)
Seat the light module (128
-0-
750) properly in the housing top module (128
-0-
610).
Step 12)
Remove the protective foil from the protective window (128
-1-
826) of the housing bottom
module (
128
-0-
820).
Step 13)
Assemble the housing bottom module (128
-0-
820) to the housing top module (128
-0-
610)
using the four PT 4x10 screws (128
-1-
929).
Step 14)
Fasten the housing back module (128
-0-
810) to the rest of the lamp head using the four PT
-
K 40x30 screws (128
-1-
928)
.
Step 15)
Assemble the main arm mini cover (128
-1-
890) to the positioning arm module (128
-0-
400)
using the two PT 3x10 screws (128
-1-
923).
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