Service Manual Aktilite
CL128
Version 1.
3
Page 34
of 41
2
Replacing the DC Power Plug
Assembly description
Step 1)
Dismantle the existing plug
(128
-1-
261)
by removing the two self threading screws for the
cross bar.
Unscrew the
strain relieve
from
the plug.
U
se the specia
lly made extractor tool
to release the pins from the bajonet plug
.
Step 2)
Put the stain relief
for the new plug
(128
-1-
991)
onto the DC power cable. Put on the male
crimp pins using the specially made crimping tool. Put the cord numbered 1 into "D" [+] in
the
bay
onet
plug, and the pin with cord marked 2 in "B" [
] in the
bayonet
plug. If you
make a mistake, you can use the specially made extractor tool to release the pins from the
bayonet
plug again.
Step 3)
Put a drop of Loc
tite on the threads at the strain relief thread
s and screw the strain relief to
the
bayonet
plug.
Step 4)
Double check:
Cord marked
1 into "D" [+
or red
]
Cord marked
2 into "B" [
or black
]
Step 5)
If you have a CL16 power supply available when you perform the plug replacement on the
CL128, you can use this to t
est that you have the right polarity. You will not be able to run
the lamp with full light, but you can start the lamp and see that the menu switches on when
you push the start button. The CL16 supply is not powerful enough to harm the lamp in any
way, but
the CL128 power supply will damage the protection circuit of the lamp if the
wrong polarity is used. If the test is OK, switch over to the CL128 power supply.
New plug
Extractor tool
The plug may look s
lightly different from the
above picture. It also comes with a
silver
ring in the front
instead of
black
.
To use the extractor tool, press the tool firmly into the connector by holding the
centrepiece of the tool, and continue to press onto the top piece.
If wires have to be reconnected to the pins, it is recommended to solder them on,
as otherwise this requires special crimping tools.
Part
number for the
Souriau UTS 6JC104P
plug is
128
-1-99
1
with pins (extra) 128
-1-
263
(
RM16M23K
)
Pa
rt number for the wall mounted
connector
is
128
-1-
323 Souriau UTO 0104SH
with mating pins
128
-1-
345
(RC16M23K)
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