TABLE OF CONTENTS
Replacement of Slider Blocks ............................................................................. 33
7.2.5 IDLER CHAIN .................................................................................................... 33
Idler Chain Adjustment ...................................................................................... 34
Idler Chain Replacement..................................................................................... 34
Removal of Idler Chains ..................................................................................... 34
Installation of Idler Chains ................................................................................. 35
7.2.6 TIRE INFLATION ............................................................................................... 35
7.2.7 TIRE REPAIR AND REPLACEMENT ................................................................. 35
7.2.8 AXLE BEARING MOUNTING ........................................................................... 36
7.3 MECHANICAL BRAKES - VANGUARD ......................................................................... 36
7.3.1 GENERAL ........................................................................................................... 36
Removal of Firewall ............................................................................................ 36
Mechanical Brake Inspection Procedure............................................................ 36
7.3.2 BRAKE CALIPER ADJUSTMENT ..................................................................... 36
7.3.3 BRAKE PAD REPLACEMENT .......................................................................... 37
7.3.4 STEERING LEVER ADJUSTMENT .................................................................... 37
7.3.5 HOLDING BRAKE ADJUSTMENT .................................................................... 37
Re-installation of Firewall ................................................................................... 38
7.4 HYDRAULIC BRAKES - VANGUARD2, BIGFOOT, RESPONSE , CONQUEST,
FRONTIER & AVENGER MODELS ................................................................................... 38
7.4.1 GENERAL ........................................................................................................... 38
7.4.2 BRAKE FLUID LEVEL ....................................................................................... 38
7.4.3 CHANGING BRAKE FLUID ............................................................................... 38
7.4.4 HYDRAULIC BRAKE PAD INSPECTION ......................................................... 39
Firewall Removal ................................................................................................ 39
Brake Pad Inspection Procedure ........................................................................ 39
Re-installation of Brake Pads ............................................................................. 39
Re-installation of Firewall ................................................................................... 39
7.4.5 HAND BRAKE ADJUSTMENT ......................................................................... 40
7.4.6 BRAKE PLUNGER ADJUSTMENT .................................................................... 40
7.4.7 BRAKE COOLING SYSTEM .............................................................................. 40
7.4.8 ENGINE COOLING & EXHAUST SYSTEM ....................................................... 41
7.5 MAINTENANCE SCHEDULE .......................................................................................... 42
8.0 TROUBLESHOOTING ............................................................................................................. 43
9 .0 CLEANING AND STORAGE ......................................................................................................... 45
9.1 CLEANING THE VEHICLE ............................................................................................... 45
9.2 STORING THE VEHICLE .................................................................................................. 45
Cleaning the Vehicle ......................................................................................................... 45
Drain the Fuel System....................................................................................................... 45
Prepare the Battery for Storage......................................................................................... 45
Protect the Electrical System ............................................................................................ 45
Raise the Vehicle ............................................................................................................. 45
Preparing the Engine for Storage ...................................................................................... 45
10.0 POTENTIAL HAZARDS ............................................................................................................. 46
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