6.2.2 Heat Flow Metering Calculation
Set out below is an example together with relevant calculation, these calculations are embedded in to
the software in the Mk7 version of the expansion PCB.
Example
A boiler firing at 75% has an input of 20,472,840 BTU/Hr (6MW). The temperature of the flow (MM
Temperature detector) out is 185°F and the temperature of the return T1 is 167°F. The combustion
efficiency is 82% (Mk7), Radiation losses are 1% at maximum continuous rating.
Description Imperial units Metric Units
Firing rate 75% 75%
Input 20.47 MMBTU/HR 6MW
Return Temperature 167°F 75°C
Flow Temperature 185°F 85°C
Sp Ht water 1.0 BTU/lb/°F 4.18KJ/KG/°C
Density Water 60.68lb/cuft @176°F 972 kg M³ @80°C
Combustion Efficiency 82% 82%
Efficiency%100%
18%
1%100
75%
80.67%
UsefulHeatintoWaterTotalHeat
Efficiency
100
20,472,840
80.67
100
16,514,440BTU/hr
VolumeFlowinlbs/hr
16,515,440
1
185167
917,524.4lbs/hr
VolumeFlowincuftHr
VolumeFlowinlbs hr
⁄
DensityofWateratReturnTemperature
917,524.4
60.68
15,120.7cuftHr
VolumeFlowinUSG.P.M.15,120.7cuftHr0.1246761,885.2USG.P.M.
It can be seen from the above that by adding the expansion P.C.B. and a return temperature detector
to the Mk7 M.M. system that you get the following additional useful information.
“Useful heat into water” (BTU/hr) &
“Volume flow” (US G.P.M)
This is displayed on the screen of the Mk7 M.M.
The direct benefit is that you have a “Heat meter” and “Flow meter” for any hot water boiler.